ワンストップ金属加工ソリューション

切削工具の用途

Application Selection Center

切削工具の用途

Find carbide end mills, turning inserts, carbide drills and custom cutting tool solutions by workpiece material, machining operation and application requirement.

素材Aluminum, stainless, hardened steel, titanium and more
ツールタイプEnd mills, inserts, drills and custom tools
問題Chatter, wear, burrs, sticking and short tool life
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Quick Direction

Choose Cutting Tools by Material, Tool Type and Problem

Use this quick selector to find a starting direction. Final tool selection should also consider machine rigidity, workholding, tool overhang, coating, coolant and cutting parameters.

Quick Application Selector

Select your workpiece material, tool category and main machining issue to see a recommended direction.

By Workpiece Material

Application Direction by Material

Different materials require different cutting edge strength, flute space, coating, coolant strategy and cutting parameter direction.

Non-Ferrous

アルミニウム

Focus on sharp cutting edges, chip evacuation, anti-sticking and good surface finish.

Heat & Work Hardening

ステンレス鋼

Tool direction should reduce heat, avoid rubbing and support stable cutting in stainless materials.

Hard Milling

硬化鋼

Rigid geometry, coating stability and controlled engagement are important for hardened steel milling.

HRC60 / HRC65

高硬度鋼

For HRC60 and HRC65 applications, prioritize edge strength, wear resistance and high-hardness tool direction.

Difficult Alloys

Titanium & Heat-Resistant Alloys

Heat control, chip formation and tool pressure are key for titanium and high temperature alloys.

Non-Ferrous

Copper, Brass & Bronze

Use sharp geometry and stable chip control to reduce burrs, smearing and poor edge quality.

Clean Edge

Acrylic & Plastics

Clean cutting, chip evacuation and low heat generation help avoid melting, burrs and edge cracking.

Abrasive / Stable Cutting

Cast Iron & Graphite

For abrasive materials, tool wear resistance, edge preparation and coating selection are important.

Carbide End Mill Applications

End Mill Application Pages

Use the end mill application pages when you need milling tools by material, tool shape, flute count, coating direction or machining issue.

Current End Mill Application Structure

By Tool Category

Application Support Across Cutting Tool Categories

This applications center can grow with your product lines, including milling, turning, drilling and custom tool projects.

EM

超硬エンドミル

Application support for slotting, side milling, profiling, finishing, roughing, contouring and deep cavity milling.

  • Square, ball nose, corner radius and long reach tools
  • 2 flute, 3 flute, 4 flute and roughing direction
  • Material-specific and custom end mills
TI

旋削インサート

Application support for external turning, boring, facing, finishing and rough turning in different workpiece materials.

  • Steel, stainless steel, cast iron and non-ferrous turning
  • Grade, chipbreaker and insert geometry direction
  • Roughing, semi-finishing and finishing support
DR

Carbide Drills

Application support for holemaking, drilling stability, chip evacuation, hole quality and material-specific drill selection.

  • Stainless steel, steel, aluminum and difficult material drilling
  • Coating, flute design and coolant direction
  • Custom diameter or depth-to-diameter requirements
CT

Custom Cutting Tools

For non-standard dimensions, special profiles, drawing-based tools and difficult machining applications.

  • Custom diameter, flute length, radius, neck and shank
  • Special coating and material-specific geometry
  • Tool review based on drawing or sample photo
Material Comparison

Material-to-Tool Application Overview

Use this table as a starting point when comparing material requirements across milling, turning, drilling and custom tool applications.

ワーク材質 Common Machining Challenge ツールの方向 Related Page / Action
アルミニウム/非鉄金属 Built-up edge, chip welding, burrs and chip clogging. Sharp edge, good chip evacuation, polished flute or low-friction direction. アルミニウム用エンドミル
ステンレス鋼 Heat buildup, work hardening, edge wear and short tool life. Heat-resistant coating, stable feed, stronger cutting edge and controlled engagement. ステンレス製エンドミル
硬化鋼 Chipping, crater wear, poor finish and high cutting force. Rigid geometry, corner radius, ball nose for contouring and hard milling coating direction. 焼入れ鋼製エンドミル
高硬度鋼 Micro chipping, rapid wear and stability issues at HRC60 / HRC65. High-hardness tool direction, short cutting length, corner radius and stable setup. High Hardness Steel Tools
チタン/耐熱合金 Heat concentration, notch wear, tool pressure and chatter. Heat-resistant geometry, chip evacuation, proper coating and controlled cutting load. Titanium & HTA Tools
Copper / Acrylic / Plastic Smearing, melting, burrs, poor edge quality or chip sticking. Sharp cutting edge, low heat generation, good chip removal and clean finishing strategy. Copper & Plastic Applications
Non-Standard Material or Part Feature Standard tool geometry cannot meet feature, finish, reach or tolerance requirement. Review drawing, old tool sample, material hardness and application details for custom tool design. Send Application for Review

Choose by Machining Problem

When the correct tool is not clear, start from the machining problem. Tool geometry, coating, flute count, overhang and cutting parameters all affect tool performance.

  • Tool chipping or tool breakage
  • Short tool life or rapid wear
  • Chatter, vibration or poor finish
  • Built-up edge, chip sticking or burrs
  • Deep cavity machining or reach problems

Chipping or Breakage

Check tool overhang, cutting load, depth of cut, workholding, runout and tool geometry.

Short Tool Life

Review coating, material-specific grade direction, speeds and feeds, coolant and tool wear pattern.

表面仕上げ不良

Check finishing allowance, flute count, tool wear, runout, vibration and correct tool shape.

Deep Cavity or Reach Problems

Use the shortest stable overhang possible and consider long reach, reduced neck or custom tool design.

テクニカルサポート

Related Technical Resources

Use these technical guides together with the application pages to confirm dimensions, coating direction, parameters and tool selection.

超硬エンドミルの選び方

General selection guide by material, operation, shape, flute count, coating and tool length.

エンドミル用コーティング

Compare coating direction for aluminum, stainless steel, hardened steel, titanium and abrasive materials.

切削速度と送り量

Understand RPM, feed rate, chip load and cutting parameter starting points for carbide end mills.

エンドミルのサイズ

Review cutting diameter, shank diameter, flute length, overall length and metric/inch size logic.

Naming Convention

Understand ONMY model number codes, flute count, cutter type, length code and size code logic.

Troubleshooting

Diagnose tool chipping, breakage, chatter, built-up edge, poor finish and short tool life.

Request Application-Based Tool Recommendation

Send your workpiece material, machining operation, current tool problem, target finish and drawing if available. ONMY can review your application and suggest a suitable tool direction.

被削材
Hardness / HRC
Tool type needed
Machining operation
Diameter and length
Current problem
よくあるご質問

Cutting Tool Application FAQ

What is a cutting tool application page?

It is an application selection page that helps users choose suitable cutting tools by workpiece material, tool category, machining operation and common tool problems.

Is this Applications page only for carbide end mills?

No. This page is designed as a full cutting tool applications center. The current structure includes end mill application pages, and it can also support turning inserts, carbide drills and custom cutting tools.

How should I choose a tool by material?

Start with the workpiece material, then confirm the operation, tool diameter, flute count, coating, machine rigidity, coolant and required surface finish. Material-specific application pages can provide a more detailed direction.

Can ONMY recommend turning inserts or drills by application?

Yes. You can send the material, operation type, drawing, current tool model and machining problem. ONMY can review the application and suggest a tool direction.

What should I send for an application review?

Please provide workpiece material, hardness, tool type, diameter, cutting length, operation, current machining problem, surface finish requirement, quantity and drawing or sample photo if available.

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