원스톱 CNC 카바이드 인서트 제조업체

CNMM 인서트
cnmm insert

CNMM 인서트

CNMM insert angle:0° Negative rake insert with a single-sided chipbreaker;

80° rhombic turning insert;

Primary workpiece material: stainless steel, steel, brass, bronze, aluminium and cast iron;

Breaker application: Rough, heavy, semi-finshing;

Matching TurningTool Holder: PCBNR/L, PCLNR/L, MCLNR/L,MCBNR/L;

Grade: CVD;

Material : Tungsten Carbide

CNMM Insert Specifications

Heavy and semi-heavy machining require chip breakers designed for the task. Wide chip breakers optimize chip control at large depths of cut and high feeds. Cutting edge strength is maximized with a flat, negative land design. Conversely, finishing operations benefit from smaller chip breakers to facilitate chip breaking due to reduced cutting force. In finishing, prioritize cutting edge sharpness with a positive land and small edge honing. CNMM insert excel in roughing applications.

CNMM insert tool holder

CNMA INSERT TOOL HOLDER PCBNRL
CNMA INSERT TOOL HOLDER PCLNRL

MCLNR/L

CNMA INSERT TOOL HOLDER MCLNRL

CNMM insert Introduction

  • 1. Dimensions

    • 모양: Rhombic (diamond) with an 80-degree included angle.
    • 클리어런스 각도 : Negative (typically in the range of -5 to -7 degrees).
    • Tolerance: Medium (‘M’) is typical, but other tolerances may exist for specialized needs.
    • Inscribed Circle (IC): Determines the overall insert size (common: 12.7mm, 16mm).
    • 두께: Impacts strength and cutting edge count (common: 4.76mm, 6.35mm).
    • Corner Radius: Affects strength and surface finish (common: 0.4mm, 0.8mm, 1.2mm).

    2. Chipbreaker Geometries

    • Hugely Important: Chipbreakers shape how chips form and break, ensuring efficient chip flow, tool protection, and workpiece finish.
    • Manufacturer-Specific: Chipbreaker designations are coded into the CNMM code (theMM). Refer to manufacturer catalogs for the specifics.
    • Match to Operation: Consider:
      • 공작물 재료
      • Depth of cut (light vs. heavy)
      • Desired finish

    3. Hole Configuration

    • Central Hole: For secure clamping on toolholders.
    • Hole-less: Rely on alternative clamping mechanisms.
    • Toolholder Compatibility: Essential to match the insert’s hole configuration to your toolholder.

    4. Coating and Substrate

    • 코팅: Common types include TiN, TiAlN, CVD, and PVD. Each offers different wear resistance, thermal properties, and suitability for various materials.
    • Substrate: The base carbide material the coating is applied to. Compositions vary, offering toughness vs. wear resistance trade-offs.
    • Application-Specific: The right grade is crucial for optimal performance and tool life.

CNMM Insert Dimensions (ISO)

ISO 지정내지 된 원 (IC)두께코너 반경
CNMM 12040412.7mm (0.5")4.76mm (0.187")0.4mm (0.016")
CNMM 12040812.7mm (0.5")4.76mm (0.187")0.8mm (0.031")
CNMM 12041212.7mm (0.5")4.76mm (0.187")1.2mm (0.047")
CNMM 16060816mm (0.63")6.35mm (0.25")0.8mm (0.031")

Example: CNMM 120408

  • 80도 포함 각도의 마름모꼴 (다이아몬드) 모양
  • Negative clearance angle
  • Manufacturer-specific details within theMMdesignation
  • 12mm inscribed circle diameter (approx. 0.47″ 인치)
  • 두께 4mm (약 0.157″ 인치)
  • 0.8mm 코 반경 (약 0.031″ 인치)

The Science Behind Carbide Inserts: How They're Made and Why They're So Strong

카바이드 인서트는 가장 다재다능하고 내구성이 뛰어난 절단 도구 중 하나입니다. 그러나 그들은 어떻게 만들어 졌습니까? 그리고 무엇이 그렇게 강하게 만드는가? 이 비디오에서는 탄산탄의 특성에서 제조 공정에 이르기까지 카바이드 인서트의 과학을 탐구합니다.

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