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CNMM刀片
cnmm insert

CNMM刀片

CNMM insert angle:0° Negative rake insert with a single-sided chipbreaker;

80°菱形车削刀片;

Primary workpiece material: stainless steel, steel, brass, bronze, aluminium and cast iron;

Breaker application: Rough, heavy, semi-finshing;

Matching TurningTool Holder: PCBNR/L, PCLNR/L, MCLNR/L,MCBNR/L;

Grade: CVD;

Material : Tungsten Carbide

CNMM Insert Specifications

Heavy and semi-heavy machining require chip breakers designed for the task. Wide chip breakers optimize chip control at large depths of cut and high feeds. Cutting edge strength is maximized with a flat, negative land design. Conversely, finishing operations benefit from smaller chip breakers to facilitate chip breaking due to reduced cutting force. In finishing, prioritize cutting edge sharpness with a positive land and small edge honing. CNMM insert excel in roughing applications.

CNMM insert tool holder

CNMA INSERT TOOL HOLDER PCBNRL
CNMA INSERT TOOL HOLDER PCLNRL

MCLNR/L

CNMA INSERT TOOL HOLDER MCLNRL

CNMM insert Introduction

  • 1. Dimensions

    • 形状: 夹角为 80 度的菱形(菱形)。
    • 间隙角: Negative (typically in the range of -5 to -7 degrees).
    • Tolerance: Medium (‘M’) is typical, but other tolerances may exist for specialized needs.
    • 内切圆 (IC): Determines the overall insert size (common: 12.7mm, 16mm).
    • 厚度: Impacts strength and cutting edge count (common: 4.76mm, 6.35mm).
    • 拐角半径: Affects strength and surface finish (common: 0.4mm, 0.8mm, 1.2mm).

    2. Chipbreaker Geometries

    • Hugely Important: Chipbreakers shape how chips form and break, ensuring efficient chip flow, tool protection, and workpiece finish.
    • Manufacturer-Specific: Chipbreaker designations are coded into the CNMM code (theMM). Refer to manufacturer catalogs for the specifics.
    • Match to Operation: Consider:
      • 工件材质
      • Depth of cut (light vs. heavy)
      • Desired finish

    3. Hole Configuration

    • Central Hole: For secure clamping on toolholders.
    • Hole-less: Rely on alternative clamping mechanisms.
    • Toolholder Compatibility: Essential to match the insert’s hole configuration to your toolholder.

    4. Coating and Substrate

    • 涂层: Common types include TiN, TiAlN, CVD, and PVD. Each offers different wear resistance, thermal properties, and suitability for various materials.
    • 基质: The base carbide material the coating is applied to. Compositions vary, offering toughness vs. wear resistance trade-offs.
    • Application-Specific: The right grade is crucial for optimal performance and tool life.

CNMM Insert Dimensions (ISO)

ISO 名称内切圆 (IC)厚度拐角半径
CNMM 12040412.7mm (0.5")4.76mm (0.187")0.4mm (0.016")
CNMM 12040812.7mm (0.5")4.76mm (0.187")0.8mm (0.031")
CNMM 12041212.7mm (0.5")4.76mm (0.187")1.2mm (0.047")
CNMM 16060816mm (0.63")6.35mm (0.25")0.8mm (0.031")

Example: CNMM 120408

  • Rhombic (diamond) shape with an 80-degree included angle
  • Negative clearance angle
  • Manufacturer-specific details within theMMdesignation
  • 12mm inscribed circle diameter (approx. 0.47″ 以英寸来算)
  • 4mm thick (approx. 0.157″ 以英寸来算)
  • 0.8mm 刀尖半径(约 0.031″ 以英寸来算)

The Science Behind Carbide Inserts: How They're Made and Why They're So Strong

硬质合金刀片是目前最通用、最耐用的切削工具之一。但它们是如何制作的呢?是什么让他们如此强大?在本视频中,我们将探索硬质合金刀片背后的科学,从碳化钨的特性到制造工艺。

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