3 플루트 엔드밀
A 3 flute end mill is a versatile cutting tool with three helical grooves designed for efficient chip removal, coolant flow, and structural integrity. It offers a balance between material removal rate and surface finish, making it suitable for a wide range of materials including soft materials like aluminum and copper alloys, as well as harder steels and other metals. Common applications include profiling, slotting, and pocketing.
3 flute end mill Application
- Non-ferrous materials: Aluminum, copper, and brass are commonly machined using 3 flute end mills due to their ability to handle higher feed rates and produce good surface finishes.
- General milling: Profiling, slotting, and pocketing are common operations performed with 3 flute end mills.
- Medium material removal rates: While not as aggressive as 2 flute end mills, they offer a balance between chip removal and surface finish.
- 그루빙: The three flutes can effectively handle chip loading in grooving operations.
- Chamfering and deburring: Some 3 flute end mills are designed specifically for these applications.
3 flute end mill Features
- Three helical flutes: These evenly spaced flutes efficiently remove chips, improve coolant flow, and enhance tool strength.
- Balanced chip load: The three flutes distribute cutting forces evenly, reducing vibration and improving tool life.
- Good surface finish: The flute geometry typically produces a smooth finish on the workpiece.
- 다용도성: Suitable for a wide range of materials and machining operations.
- Moderate material removal rate: Provides a balance between aggressive cutting and tool life.
- Available geometries: Various flute lengths, helix angles, and diameters to match specific applications.
- Coating options: Often coated with materials like TiN or TiAlN to improve wear resistance and performance.
Edge passivation
3 flute end mills feature three evenly spaced helical flutes that efficiently evacuate chips, enhancing tool life and surface finish. By distributing cutting forces evenly, they reduce vibration and improve overall performance. The flute geometry of a 3 flute end mill is designed to smooth the cutting edge, increasing the surface quality of the machined part while extending tool life.
Spiral design
A 3 flute end mill boasts sharp cutting edges, facilitating efficient material removal. Its large chip removal grooves effectively evacuate chips, preventing clogging and tool breakage. The non-stick coating minimizes friction and heat generation, enhancing tool life and surface finish. These attributes make it a versatile choice for a wide range of machining applications.
Round handle chamfer
A 3 flute end mill often features a universal chamfer on its shank, facilitating quick and secure tool installation. This design prevents slipping during clamping, ensuring optimal performance and operator safety. The chamfered shank also aids in chip evacuation, reducing the risk of tool breakage.
3 flute end mill catalogue
3 Flute End Mills Catalogue is a professional tool to provide 3-Flute End Mills product information for a wide range of users.
온마이 툴링의 차별점
What sets our single flute end mill apart? It’s our unique combination of:
고급 카바이드 제형
강도와 내마모성에 최적화된 독점적인 마이크로 그레인 카바이드 블렌드를 사용합니다.
혁신적인 지오메트리
특허받은 플루트 설계로 칩 배출을 극대화하고 절삭력을 최소화합니다.
최첨단 코팅
내열성을 높이고 마찰을 줄이는 나노 레이어 PVD 코팅을 적용합니다.
정밀 연삭
당사의 다축 CNC 그라인더는 ±0.0005인치의 엄격한 공차를 달성합니다.
공장 인증
이러한 인증은 단순히 멋진 배지가 아니라 모든 도구에서 일관된 최고 수준의 품질을 보장하는 것입니다. 당사의 품질 관리 프로세스에는 중요 치수에 대한 100% 검사와 고급 내마모성 테스트가 포함되어 있어 각 공구가 당사의 엄격한 기준을 충족하는지 확인합니다.
우수성을 향한 여정
당사의 역사는 세계 최고의 불노즈 엔드밀을 만들겠다는 큰 꿈을 품고 작은 작업장에서 시작되었습니다. 오늘날 당사는 최신 CNC 연삭 기술과 첨단 코팅 시스템을 갖춘 50,000평방피트 규모의 최첨단 시설을 운영하고 있습니다. 그러나 우리의 진정한 강점은 우리가 생산하는 모든 공구에 전문 지식을 쏟아 붓는 열정적인 엔지니어와 숙련된 장인들로 구성된 팀에 있습니다.
특정 요구 사항에 맞는 맞춤형 엔드밀을 만들 수 있는데 왜 기성품 솔루션에 만족해야 할까요? 당사의 사내 연구 개발 팀은 기계 가공 기술의 한계를 끊임없이 넓혀가고 있습니다. 주요 대학 및 업계 파트너와 협력하여 재료 과학 및 절삭 공구 설계의 최전선에 서기 위해 노력하고 있습니다.
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추신 대량 할인을 제공한다고 말씀드렸나요? 더 많이 주문할수록 더 많이 절약할 수 있습니다!
- 파격적인 공장 직송 가격: 중간 마진을 없애고 소매가 대비 최대 40%를 절약하세요. 효율적인 제조 공정을 통해 경쟁력 있는 가격으로 프리미엄 품질을 제공할 수 있습니다.
- 번개처럼 빠른 배송: 간소화된 생산 프로세스를 통해 업계 최고의 처리 시간을 제공합니다. 최소 7일 이내에 맞춤형 엔드밀을 받아보세요! 즉시 배송할 수 있도록 표준 사이즈의 재고를 대량으로 보유하고 있습니다.
- 맞춤형 서비스: 당사의 전문 엔지니어 팀이 고객의 고유한 가공 과제에 대한 완벽한 솔루션을 찾을 수 있도록 도와드립니다. 무료 상담을 통해 고객의 구체적인 요구 사항을 분석하고 이상적인 공구 사양을 추천해 드립니다.
자주 묻는 질문
- For roughing operations in softer materials: A 3 flute end mill might be a good choice.
- For finishing operations or harder materials: A 4 flute end mill is often preferred
Three Flute End Mills feature the same flute spacing as two-flute tools but offer enhanced strength. They are versatile, suitable for both ferrous and non-ferrous materials. Four Flute End Mills provide superior strength, enabling higher feed rates compared to three-flute options. However, their flute spacing is narrower, resulting in smaller chips.
Generally, a 2 flute end mill is preferred for machining aluminum.
- Larger chip load: Two flutes create larger chip spaces, allowing for better chip evacuation, especially important in soft materials like aluminum where chip loads can be high.
- Higher material removal rates: The larger chip load enables faster cutting speeds and higher feed rates.
- Reduced cutting forces: Fewer flutes can lead to reduced cutting forces, which is beneficial for aluminum machining.
While 3 flute end mills can be used for aluminum, they tend to be better suited for harder materials or when a finer finish is required.
While 2 flute end mills are typically preferred for aluminum due to their superior chip removal capabilities, 3 flute end mills offer more versatility and can be a good choice for various applications. Ultimately, the best choice depends on specific machining conditions and desired results.
A 3 flute ball nose end mill is primarily used for contouring, profiling, and finishing operations on curved surfaces. Its rounded tip allows for smooth transitions between different radii, making it ideal for creating complex shapes.
The three flutes contribute to balanced chip load, good surface finish, and overall tool performance. By selecting the appropriate carbide grade and geometry, 3 flute carbide end mills can be optimized for specific machining conditions.
A 3 flute roughing end mill is primarily used for removing large amounts of material quickly and efficiently. While not as aggressive as a 2 flute roughing end mill, it offers a balance between material removal and tool life.
Key applications include:
- Rapid material removal: Clearing away excess material before finishing operations.
- Semi-finishing: Achieving a smoother surface than roughing but before final finishing.
- General milling: Suitable for various roughing tasks in a wide range of materials.
