원스톱 CNC 카바이드 인서트 제조업체

CCMT 인서트
ccgt insert

CCMT 인서트

CCMT insert angle:7° Positive rake insert with a single-sided chipbreaker;

80° rhombic turning insert;

CCMT insert specifications: CCMT060204/CCMT09T304/CCMT09T308/CCMT090308/CCMT1204;

Recommended for steel, stainless steel, cast iron, heat resistant alloy;

Breaker Application: Semi-finishing, finishing, general purpose and rough turning;

Matching CCMT insert turning tool holder: SCACR/L, SCLCR/L, SCFCR, SCLCR;

Material : Tungsten carbide

학년 : PVD 및 CVD 모두;

CCMT insert tool holder

ccgt insert tool holder SCACRL
ccgt insert tool holder SClCRL

CCMT insert Introduction:

  • CCMT Inserts: The Essentials

    • 모양: Rhombic (diamond) with an 80-degree included angle.
    • 클리어런스 각도 : 7 degrees (positive)
    • Cutting Edges: Double-sided, offering two cutting edges per insert for cost-effectiveness.
    • Chipbreaker Geometries: Diverse range of chipbreaker styles from various manufacturers are available. These are tailored to specific materials and machining operations (roughing, finishing, etc.)
    • Key Uses: Ideal for turning, facing, and profiling operations on a range of materials.

    Common Materials CCMT Inserts are Used For

    • Steels: Various steel grades, including carbon and alloy steels.
    • Stainless Steels: CCMT inserts can machine different stainless steel types.
    • Cast Iron: Suitable for many cast iron applications.
    • Some High-Temperature Alloys: Depending on the specific alloy and grade.

    Advantages of CCMT Inserts

    • Cost-Effective: Due to their double-sided design and wide availability.
    • Versatile: The range of grades and chipbreakers make them suitable for many machining applications.
    • Good Chip Control: Well-designed chipbreakers ensure effective chip flow and protect the workpiece, tool, and machine.
    • 양의 레이크 각도 : This promotes efficient cutting and reduces cutting forces in many materials.

    Important Considerations

    • Match the Grade to Your Material: Choosing the right insert coating and substrate composition is crucial for optimal tool life and performance in the specific material you’re cutting.
    • Select the Right Chipbreaker: The chipbreaker geometry significantly influences how chips are formed and broken. It should be chosen based on the material and type of machining operation.
    • Machine Rigidity: Ensure your machine has enough rigidity and power to handle the cutting forces CCMT inserts can generate,

CCMT Insert Dimensions (ISO)

TYPECCMT INSERT DIAMENTIONS(mm)
LEIC에스DI답장
CCMT0602046.46.352.382.80.4
CCMT0602086.46.352.382.80.8
CCMT09T3049.79.5253.974.40.4
CCMT09T3089.79.5253.974.40.8
CCMT12040412.912.74.765.560.4
CCMT12040812.912.74.765.560.8
CCMT12041212.912.74.765.561.2

Example: CCMT 09T308

    • 09: Inscribed Circle (IC) of 9.52mm (approx. 0.375 inches)
    • T3: Thickness of 3.18mm (approx. 0.125 inches)
    • 08: Corner radius of 0.8mm (approx. 0.031 inches)

Key Dimensions

  1. Inscribed Circle (IC): The diameter of the largest circle that fits within the insert. Common IC sizes include:

    • 6.35mm (0.25″)
    • 9.52mm (0.375″)
    • 12.7mm (0.5″)
  2. 두께: Impacts insert strength and the number of usable cutting edges. Common thicknesses include:

    • 1.58mm (0.062″)
    • 3.18mm (0.125″)
    • 4.76mm (0.187″)
  3. Corner Radius: Affects surface finish and strength at the cutting edge. Common sizes include:

    • 0.2mm (0.008″)
    • 0.4mm (0.016″)
    • 0.8mm (0.031″)

The Science Behind Carbide Inserts: How They're Made and Why They're So Strong

카바이드 인서트는 가장 다재다능하고 내구성이 뛰어난 절단 도구 중 하나입니다. 그러나 그들은 어떻게 만들어 졌습니까? 그리고 무엇이 그렇게 강하게 만드는가? 이 비디오에서는 탄산탄의 특성에서 제조 공정에 이르기까지 카바이드 인서트의 과학을 탐구합니다.

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