Molino final de desacuerdo
Roughing end mills are primarily used for the initial stages of machining, focusing on rapid material removal to bring the workpiece closer to its final shape. Their applications span across various industries and manufacturing processes.
Roughing end mill Application
Common Applications:
- Mold and Die Making: Creating initial cavities and forms.
- Automotive Industry: Machining engine blocks, transmission parts, and other components.
- Aerospace: Processing large metal parts for aircraft and spacecraft.
- General Machining: Removing excess material from workpieces before finishing operations.
Specific Machining Operations:
- Hogging: Removing large amounts of material quickly.
- Slotting: Creating slots or grooves in the workpiece.
- Pocketing: Milling out pockets or cavities.
- Contouring: Roughing out the basic shape of a part.
Roughing end mill Features
Tooth Geometry
- Aggressive tooth design: Features larger, more widely spaced teeth compared to finishing end mills.
- Wavy or serrated tooth profile: Breaks up chips effectively, reducing cutting forces and preventing chip build-up.
Flute Design
- Deeper flutes: Accommodate larger chip loads and improve chip evacuation.
- Spiral flute design: Enhances chip removal and reduces cutting forces.
Material y recubrimiento
- Tougher materials: Made from high-speed steel (HSS) or carbide to withstand heavy cutting conditions.
- Protective coatings: Often applied to improve wear resistance, heat resistance, and tool life.
Overall Design
- Larger diameter: Allows for higher material removal rates.
- Shorter flute length: Provides greater rigidity and reduces vibration.
ULTRA MICRO GRAIN CARBIDE& NANO GRAIN CARBIDE
Premium grade carbide substrate materialsachieving exceptional wear resistance making it possible for high precision machining.
SPECIALIZED DESIGN OFCORNER GASH
- Unique flute design and superior cornerprotection enhance both tool life andprotection against catastrophic failurein high feed applications.
- Polished flutes for excellent chip flow.
APPLICATION
Suitable for processing non-ferrousmetals with softer hardness such asaluminum alloy, copper alloy, zincalloy, magnesium alloy, etc.
Competitor (Total Cutting Length: 180m)
ONMY End Mills (Total Cutting Length: 300m)
Roughing end mill catalogue
La diferencia de herramients de Onmy
What sets our single flute end mill apart? It’s our unique combination of:
Formulaciones de carburo avanzadas
Utilizamos mezclas patentadas de carburo de micro-grano optimizadas para resistencia y resistencia al desgaste.
Geometrías innovadoras
Nuestros diseños de flauta patentados maximizan la evacuación de chips y minimizan las fuerzas de corte.
Recubrimientos de vanguardia
Aplicamos recubrimientos de PVD nano capas que mejoran la resistencia al calor y reducen la fricción.
Rectificación de precisión
Nuestros molinillos CNC de múltiples eje logran tolerancias tan apretadas como ± 0.0005 pulgadas.
Certificación de fábrica
Estas certificaciones no son solo insignias elegantes: son su garantía de calidad consistente y de primer nivel en cada herramienta que producimos. Nuestro proceso de control de calidad incluye una inspección del 100% de las dimensiones críticas y las pruebas avanzadas de resistencia al desgaste para garantizar que cada herramienta cumpla con nuestros exigentes estándares.
Nuestro viaje a la excelencia
Nuestra historia comenzó en un pequeño taller con un gran sueño: crear las mejores fábricas de finales del mundo. Hoy, operamos una instalación de vanguardia de 50,000 pies cuadrados equipados con la última en tecnología de rectificado CNC y sistemas de recubrimiento avanzados. Pero nuestra verdadera fuerza radica en nuestro equipo de ingenieros apasionados y artesanos calificados que invierten su experiencia en cada herramienta que producimos.
¿Por qué conformarse con soluciones estándar cuando puede tener fábricas finales personalizadas adaptadas a sus necesidades específicas? Nuestro equipo interno de investigación y desarrollo está constantemente presionando los límites de lo que es posible en la tecnología de mecanizado. Colaboramos con las principales universidades y socios de la industria para mantenernos a la vanguardia del diseño de la ciencia de materiales y la herramienta de corte.
Don't just take our word for it. Here's what our satisfied customers have to say:
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PD ¿Mencionamos que ofrecemos descuentos masivos? ¡Cuanto más ordenes, más ahorrarás!
- Precios inmejorables de fábrica directa: elimine el intermediario y ahorre hasta un 40% en comparación con los precios minoristas. Nuestro eficiente proceso de fabricación nos permite ofrecer una calidad premium a tarifas competitivas.
- Entrega al rayo: con nuestro proceso de producción simplificado, ofrecemos tiempos de respuesta líderes en la industria. ¡Obtenga sus fábricas personalizadas en tan solo 7 días! Mantenemos un gran inventario de tamaños estándar para envío inmediato.
- Servicio personalizado: nuestro equipo de ingenieros expertos está listo para ayudarlo a encontrar la solución perfecta para sus desafíos de mecanizado únicos. Ofrecemos consultas gratuitas para analizar sus necesidades específicas y recomendar las especificaciones de herramienta ideales.
Preguntas frecuentes
A roughing end mill is primarily used to rapidly remove large amounts of material from a workpiece. It’s designed for efficiency in the initial stages of machining, where the goal is to shape the workpiece into a rough approximation of the final product.
Yes, roughing end mills can be used for high-speed machining (HSM), but with some considerations.
While traditionally designed for heavy material removal at lower speeds, advancements in tooling technology have produced roughing end mills specifically optimized for HSM. These tools feature:
- Optimized tooth geometry: Designed to handle higher cutting speeds and produce smaller chips.
- Improved chip evacuation: Efficiently removing chips at high feed rates.
- Advanced coatings: Enhancing tool life and performance under HSM conditions.
However, it’s crucial to select the right roughing end mill for your specific HSM application. Factors such as material, machine capabilities, and desired surface finish will influence the choice of tool.
A roughing end mill is a cutting tool designed to rapidly remove large amounts of material from a workpiece. It’s specifically engineered for efficiency in the initial stages of machining, where the goal is to shape the workpiece into a rough approximation of the final product.
Key characteristics of a roughing end mill:
- Aggressive tooth geometry: Designed to break up chips effectively and reduce cutting forces.
- Larger chip loads: Capable of handling heavier cutting loads compared to finishing end mills.
- Rougher surface finish: Produces a less refined surface compared to finishing end mills.
Molino final de desacuerdo
- Purpose: Rapidly removes large amounts of material from a workpiece.
- Diseño: Aggressive tooth geometry, larger chip loads, faster feed rates.
- Result: Rough surface finish.
Finishing End Mill
- Purpose: Achieves a smooth surface finish on the workpiece.
- Diseño: Smaller, sharper teeth, lower chip loads, slower feed rates.
- Result: Smooth surface finish.
In essence:
- Roughing end mills are used to bring the workpiece close to its final dimensions.
- Finishing end mills are used to achieve the desired surface quality and tolerances.
Benefits of Using Roughing End Mills:
- Time savings: Rapid material removal reduces machining time.
- Tool life: Less wear on the cutting tool compared to using a finishing end mill for roughing.
- Cost-effective: Optimized material removal costs.
- Improved process reliability: Consistent results due to specialized tool design.
While there is an initial investment in purchasing roughing end mills, the long-term benefits often outweigh the cost. By using the right tool for the job, you can improve overall machining efficiency and reduce production costs.