CNMAインサート
CNMA insert angle:0° Negative rake insert and no chipbreaker;
80° rhombic turning insert;
Primary workpiece material: Hard material; cast Iron; steel;
Primary workpiece material code: P; H; K
Insert holding method: Pin; Clamp;
Breaker application: Roughing, semi-finishing, finishing;
Matching cnma insert tool holder: PCBNR/L, PCLNR/L, MCLNR/L,MCBNR/L;
Grade: Both PVD and CVD;
Material : Tungsten Carbide;
CNMA insert tool holder
MCLNR/L
CNMA insert Introduction:
CNMA Carbide Inserts: The Essentials
- Shape: Rhombic (diamond) with an 80-degree included angle.
- Clearance Angle: 0 degrees
- Cutting Edges: Double-sided, offering two cutting edges per insert for cost-effectiveness.
- Chipbreaker Geometries: Diverse range of chipbreaker styles from various manufacturers are available. These are tailored to specific materials and machining operations (roughing, finishing, etc.).
- Key Uses: Primarily used for general turning operations and some facing work on a range of materials.
Common Materials CNMA Inserts are Used For
- Cast Iron: Suitable for many cast iron applications.
Advantages of CNMA Inserts
- Cost-effective: Due to their double-sided design, offering longer tool life per insert.
- Versatile: The range of grades and chipbreakers make them suitable for many machining applications.
- Strong Geometric Shape: The 80-degree diamond shape provides strength and rigidity for their size.
Important Considerations
- Match the Grade to Your Material: Choosing the right insert coating and substrate composition is crucial for optimal tool life and performance in the specific material you’re cutting.
- Select the Right Chipbreaker: The chipbreaker geometry significantly influences how chips are formed and broken. It should be chosen based on the material and type of machining operation.
CNMA Insert Dimensions (ISO)
TYPE | CNMA INSERT DIAMENTIONS(mm) | ||||
---|---|---|---|---|---|
LE | IC | S | DI | RE | |
CNMA120404 | 12.9 | 12.7 | 4.76 | 5.16 | 0.4 |
CNMA120408 | 12.9 | 12.7 | 4.76 | 5.16 | 0.8 |
CNMA120412 | 12.9 | 12.7 | 4.76 | 5.16 | 1.2 |
CNMA120416 | 12.9 | 12.7 | 4.76 | 5.16 | 1.6 |
CNMA160608 | 16.1 | 15.875 | 6.35 | 6.35 | 0.8 |
CNMA160612 | 16.1 | 15.875 | 6.35 | 6.35 | 1.2 |
CNMA160616 | 16.1 | 15.875 | 6.35 | 6.35 | 1.6 |
CNMA190612 | 19.3 | 19.05 | 6.35 | 7.94 | 1.2 |
CNMA190616 | 19.3 | 19.05 | 6.35 | 7.94 | 1.6 |
Example: CNMA 120408
- 12: Inscribed Circle (IC) of 12.7mm (approx. 0.5 inches)
- 04: Thickness of 4.76mm (approx. 0.187 inches)
- 08: Corner radius of 0.8mm (approx. 0.031 inches)
Key Dimensions
Inscribed Circle (IC): The diameter of the largest circle that fits within the insert. Common IC sizes include:
- 12.7mm (0.5″)
- 16mm (0.63″)
- 19.05mm (0.75″)
厚さ: Impacts insert strength and the number of usable cutting edges. Common thicknesses include:
- 3.18mm(0.125″)
- 4.76mm (0.187″)
- 6.35mm (0.25″)
Corner Radius: Affects surface finish and strength at the cutting edge. Common sizes include:
- 0.4mm (0.016″)
- 0.8mm (0.031″)
- 1.2mm (0.047″)
The Science Behind Carbide Inserts: How They're Made and Why They're So Strong
超硬インサートは、入手可能な切削工具の中で最も多用途で耐久性のあるものの一部です。しかし、それらはどのように作られるのでしょうか?そして何が彼らをそんなに強いのでしょうか?このビデオでは、炭化タングステンの特性から製造プロセスまで、超硬インサートの背後にある科学を探求します。