Profile Milling

当社の精密で耐久性のある超硬切削工具は、
革新的なツールソリューションに求めていたもの。

Why choose us Profile Milling inserts?

High productivity with outstanding insert geometries and grades

Brand new material, reject recycled raw materials. Plenty of grooves for heavy machining, semi-finishing and finishing.

High precision and good tolerances

Sharp edge lines and burr-free, smooth profiles, which also efficiently reduces the need for a semi finishing operation.

Edge Strength

With no corners to break, a round insert provides the strongest cutting edge available in an indexable carbide insert.

Advanced of profile milling

Edge Strength: With no corners to break, a round insert provides the strongest cutting edge available in an indexable carbide insert. The strength comes in handy when operating in a heavy cut, or when attempting roughing cuts under unstable conditions.
Number Of Edges: Round inserts provide the additional benefit of offering a larger number of usable edges than typical carbide inserts. Depending on the size of the insert and the depth of cut, a round insert can provide from four to eight effective indexes, yielding at least twice the total material removal and minutes in the cut of a typical parallelogram or square.
Metal Removal With Low Horsepower: Applied correctly, round inserts can yield impressive material removal rates without a demand for impressive horsepower. The strength of a round insert permits feed rates that would not be possible with 90-degree cutting tools, allowing even lighter-duty machines to perform aggressive roughing.
Roughing Closer to Finish Form: The use of a round insert for roughing applications opens up new possibilities in the preparation for semifinish or finish cuts.

See clearly what profile milling is

Round milling inserts can be used for a variety of machining tasks such as face milling, end milling and contour milling. In use, the inserts cut the metal by contacting the surface of the workpiece in a rotating manner to achieve the desired machining results.

コーティングデータシート

	CVD						PVD
1
10	ZK4220
20	ZK4220	ZK4225		ZK4125	ZK4025		ZK1025	ZK1030
30	ZK4220	ZK4225	ZK4235	ZK4125	ZK4025	ZK4445	ZK1025	ZK1030
40			ZK4235			ZK4445		ZK1030
1
10
20							ZK1225	ZK1325	ZK1328
30							ZK1225	ZK1325	ZK1328
40									ZK1328
1
10	ZK5015	ZK5115		ZK1020
20	ZK5015	ZK5115	ZK1025	ZK1020
30			ZK1025	ZK1020
40
1							ZK1005S
10							ZK1005S	ZK1525S
20								ZK1525S
30								ZK1525S
40

PVDのグレード比較表
ISO		ONMYツール	サンドビック	ケナメタル	セコツール	イスカル	テグテック	ウォルター	タンガロイ	京セラ	コーロイ	SUMITOMO	三菱	ZCC.CT
	P10	ZK1010	GC1010 GC1025	KC715M		IC807 IC907	TT7030 TT7080	WSM10 WSM10S		PR830 PR1225		ACP100 ACP200	VP10MF	YBG102 YBG105
	P20	ZK1010 ZK1328	CG1010 GC1025 GC2030	KC522M KC525M	CP200	IC807 IC907 IC3028	TT7030 TT9030 TT9080	WSM20 WSM20S WSM21	AH725 AH120 GH330	PR730 PR830 PR1225	PC3600	ACP200	VP15TF VP20RT VP20MF	YBG202 YBG205
	P30	ZK1025 ZK1030	GC1025 GC1030	KC725M KC530M	CP500	IC807 IC808 IC3028	TT8080 TT9030 TT9080	WSP45S WSP46 WSM30S	AH730 GH130 AH130	PR660 PR1230	PC3600 PC3500 PC5300	ACZ300 ACZ350 ACZ200	VP15TF VP30RT VP20MF	YBG302
	M10	ZK1005S	GC1025 GC1030	KC715M	CP200	IC807		WSM10 WSM10S		PR630 PR730 PR1225	PC8105 PC8110	ACP200	VP10MF	YBG202 YBG205
	M20	ZK1225 ZK1325	GC1025 CG1030	KC5025 KC715M	CP200 TS2500 CP500	IC354 IC807 IC3028	TT9030 TT9080	WSM20 WSM20S WSM21	GH120 AH120 AH725	PR660 PR730 PR1225	PC8110 PC8115 PC5300	ACZ310 AC520U ACP300	VP15TF VP20RT VP20MF	YBG202 YBG205
	M30	ZK1328	CG1030 GC1040 GC2030	KC725M KC5525	CP500 F30M	IC808 IC908	TT8080 TT9030 TT9080	WSP35S WSP36 WSM30S	AH130 GH130 AH730	PR660 PR730	PC5300 PC9530 PC5400	ACZ330 AC520U ACZ350	VP15TF VP30RT MP7030	YBG302 YBG402
	K10	ZK1020	GC1210	KC5010 KC510M	CP200	IC910		WHH15 WXM15	AH110 GH110	PR510 PR1210	PC8110 PC6510	ACZ310 ACK200	VP10RT	YBG102 YBG105
	K20	ZK1020 ZK1025	GC1020 GC1220	KC5025 KC520M KC525M	CP200 CP500	IC808 IC908	TT6080	WKK25S	AH120 GH110 AH330	PR905 PR1210	PC5300	ACZ310 ACK200	VP15TF VP20RT	YBG202
	K30	ZK1025	GC1020	KC735M KU25T	CP500	IC808 IC908		WKK25S	GH130		PC5400	ACZ330 ACK300	VP15TF VP20RT	YBG205 YBG302
	S10	ZK1005S	GC1025	KC510M KC5510	CP200 TS2000	IC806	TT9030	WSM10 WSM10S	AH905 AH110 SH730	PR660 PR905	PC8105 PC8110	EH520Z EH20Z AC510U	VP10RT VP20RT	YBS103
	S20	ZK1005S ZK1525S	GC1025 GC2030	KC522M KC525M KC5525	CP250 TS2500 CP500	IC806 IC807 IC808	TT9030 TT9080	WSM20 WSM20S WSM21	AH120 AH725	PR1225 PR905	PC8115 PC5300	EH520Z EH20Z AC520U	VP15TF VP20RT MP9130	YBS203
	S30	ZK1525S	GC2030 S30T	KC725M	F40M	IC8350	TT8080 TT9030 TT9080	WSM45S WSP46 WSM30S	AH725	PR905	PC5400	ACK300 AC520U	VP15TF	YBS303
CVDのグレード比較表
		ツールを挿入	サンドビック	ケナムら	セコツール	イスカル	テグテック	ウォルター	タンガロイ	京セラ	コーロイ	SUMITOMO	三菱	ZCC.CT
	P10	ZK4215	GC4315	KCP10 KC9110		IC5005 IC8150	TT8115	WPP05S WPP10S	T9115	CA5505 CA5515	NC3215	AC810P AC820P	UC5115 MY5015	YBC151 YBC152
	P20	ZK4215 ZK4225	GC4325	KCP25 KC9125 KC9225	TP2500	IC8150 IC8250	TT5100 TT8125	WKP25S WPP20S WMP20S	T9025 T9125	CA5515 CA5525	NC3225 NC3120 NC5330	AC2000 AC820P	UC5115 UE6110 MC5020	YBC251 YBC252
	P30	ZK4225 ZK4235	GC4325 GC4335	KCP30 KCP40	TP3000	IC8250 IC8350	TT8125 TT5100	WKP35S WPP30S WMP20S	T9135 T9035	CA5525 CA5535	NC3030 NC5340 NC500H	AC630M AC830P	UE6110 UE6110	YBC252 YBC351
	M10		GC2015	KCM15		IC6015 IC8150	TT9215	WMP20S		CA6515 CA6015	NC9115	AC610M AC630M	MY5015 UE6020	YBM251 YBM153
	M20		GC2015 GC2025	KCM15 KC9225	TM2000	IC6025 IC8150 IC8250	TT9225	WMP20S	T6020 T6130	CA6515 CA6525	NC9115 NC9125 NC5330	AC630M AC830P	MC6025 F7030 UE6020	YBM251 YBM253
	M30		GC2035 GC2025	KCM25 KC9230	TM4000	IC6025 IC8250 IC8350	TT5100	WSM45X	T6130	CA6525	NC5340 NC5350 NC9135	AC630M	UE6035 UH6400 US7020	YBM351
	K10	ZK5015	GC3210 GC3215	KCK05 KCK15	TK1000	IC5005 IC5010	TT1300	WAK15 WPP01	T5010 T5115	CA4505 CA4010	NC6315	AC410K	MC7015 US7020	YBD102 YBD152
	K20	ZK5015 ZK5115	GC3215	KCK15 KCK20 KC9315	TK2000	IC5005 IC5010	TT7105 TT7310 TT1500	WKP25S WPP10S	T5115 T5125	CA4515 CA4115 CA4010	NC6315 NC5330	AC410K AC420K AC700G	MC7015 MC7025 MC7025	YBD152
	K30		GC3225	KC9325	TP1500	IC5010		WKP35S WPP20S	T5125		NC5340	AC820P	US735 F7030	YBD252