粗加工立铣刀
Roughing end mills are primarily used for the initial stages of machining, focusing on rapid material removal to bring the workpiece closer to its final shape. Their applications span across various industries and manufacturing processes.
Roughing end mill Application
Common Applications:
- Mold and Die Making: Creating initial cavities and forms.
- Automotive Industry: Machining engine blocks, transmission parts, and other components.
- Aerospace: Processing large metal parts for aircraft and spacecraft.
- General Machining: Removing excess material from workpieces before finishing operations.
Specific Machining Operations:
- Hogging: Removing large amounts of material quickly.
- Slotting: Creating slots or grooves in the workpiece.
- Pocketing: Milling out pockets or cavities.
- Contouring: Roughing out the basic shape of a part.
Roughing end mill Features
Tooth Geometry
- Aggressive tooth design: Features larger, more widely spaced teeth compared to finishing end mills.
- Wavy or serrated tooth profile: Breaks up chips effectively, reducing cutting forces and preventing chip build-up.
Flute Design
- Deeper flutes: Accommodate larger chip loads and improve chip evacuation.
- Spiral flute design: Enhances chip removal and reduces cutting forces.
材质及涂层
- Tougher materials: Made from high-speed steel (HSS) or carbide to withstand heavy cutting conditions.
- Protective coatings: Often applied to improve wear resistance, heat resistance, and tool life.
Overall Design
- Larger diameter: Allows for higher material removal rates.
- Shorter flute length: Provides greater rigidity and reduces vibration.
ULTRA MICRO GRAIN CARBIDE& NANO GRAIN CARBIDE
Premium grade carbide substrate materialsachieving exceptional wear resistance making it possible for high precision machining.
SPECIALIZED DESIGN OFCORNER GASH
- Unique flute design and superior cornerprotection enhance both tool life andprotection against catastrophic failurein high feed applications.
- Polished flutes for excellent chip flow.
APPLICATION
Suitable for processing non-ferrousmetals with softer hardness such asaluminum alloy, copper alloy, zincalloy, magnesium alloy, etc.
Competitor (Total Cutting Length: 180m)
ONMY End Mills (Total Cutting Length: 300m)
Roughing end mill catalogue
ONMY TOOLINGS 的差异
是什么让我们的单槽立铣刀与众不同？这是我们独特的组合：
先进的硬质合金配方
我们使用针对强度和耐磨性进行优化的专有微晶碳化物混合物。
创新的几何形状
我们获得专利的槽设计可最大限度地排屑并最大限度地减少切削力。
尖端涂料
我们采用纳米层状 PVD 涂层来增强耐热性并减少摩擦。
精密研磨
我们的多轴 CNC 磨床的公差可达 ±0.0005 英寸。
工厂认证
这些认证不仅仅是精美的徽章——它们是我们生产的每件工具始终如一的顶级质量的保证。我们的质量控制流程包括 100% 关键尺寸检查和先进的耐磨性测试，以确保每个工具符合我们严格的标准。
我们的卓越之旅
我们的故事始于一个有着远大梦想的小作坊：创造世界上最好的牛鼻立铣刀。如今，我们拥有最先进的 50,000 平方英尺设施，配备了最新的 CNC 磨削技术和先进的涂层系统。但我们真正的优势在于我们充满激情的工程师和熟练的工匠团队，他们将自己的专业知识融入到我们生产的每件工具中。
当您可以根据您的特定需求定制铣刀时，为什么还要选择现成的解决方案呢？我们的内部研发团队不断突破加工技术的极限。我们与领先的大学和行业合作伙伴合作，保持材料科学和切削刀具设计的前沿地位。
Don't just take our word for it. Here's what our satisfied customers have to say:
我快乐的客户！
立即获取您的定制报价！
附：我们是否提到过我们提供批量折扣？订购越多，节省越多！
- 无与伦比的工厂直销定价：省去中间商，与零售价相比可节省高达 40%。我们高效的制造流程使我们能够以具有竞争力的价格提供优质的产品。
- 闪电般的快速交付：凭借我们简化的生产流程，我们提供行业领先的周转时间。只需 7 天即可获得定制立铣刀！我们拥有大量标准尺寸库存，可立即发货。
- 个性化服务：我们的专家工程师团队随时准备帮助您找到应对独特加工挑战的完美解决方案。我们提供免费咨询来分析您的具体需求并推荐理想的工具规格。
经常问的问题
A roughing end mill is primarily used to rapidly remove large amounts of material from a workpiece. It’s designed for efficiency in the initial stages of machining, where the goal is to shape the workpiece into a rough approximation of the final product.
Yes, roughing end mills can be used for high-speed machining (HSM), but with some considerations.
While traditionally designed for heavy material removal at lower speeds, advancements in tooling technology have produced roughing end mills specifically optimized for HSM. These tools feature:
- Optimized tooth geometry: Designed to handle higher cutting speeds and produce smaller chips.
- Improved chip evacuation: Efficiently removing chips at high feed rates.
- Advanced coatings: Enhancing tool life and performance under HSM conditions.
However, it’s crucial to select the right roughing end mill for your specific HSM application. Factors such as material, machine capabilities, and desired surface finish will influence the choice of tool.
A roughing end mill is a cutting tool designed to rapidly remove large amounts of material from a workpiece. It’s specifically engineered for efficiency in the initial stages of machining, where the goal is to shape the workpiece into a rough approximation of the final product.
Key characteristics of a roughing end mill:
- Aggressive tooth geometry: Designed to break up chips effectively and reduce cutting forces.
- Larger chip loads: Capable of handling heavier cutting loads compared to finishing end mills.
- Rougher surface finish: Produces a less refined surface compared to finishing end mills.
粗加工立铣刀
- Purpose: Rapidly removes large amounts of material from a workpiece.
- 设计： Aggressive tooth geometry, larger chip loads, faster feed rates.
- Result: Rough surface finish.
Finishing End Mill
- Purpose: Achieves a smooth surface finish on the workpiece.
- 设计： Smaller, sharper teeth, lower chip loads, slower feed rates.
- Result: Smooth surface finish.
In essence:
- 粗加工立铣刀 are used to bring the workpiece close to its final dimensions.
- Finishing end mills are used to achieve the desired surface quality and tolerances.
Benefits of Using Roughing End Mills:
- Time savings: Rapid material removal reduces machining time.
- Tool life: Less wear on the cutting tool compared to using a finishing end mill for roughing.
- 性价比： Optimized material removal costs.
- Improved process reliability: Consistent results due to specialized tool design.
While there is an initial investment in purchasing roughing end mills, the long-term benefits often outweigh the cost. By using the right tool for the job, you can improve overall machining efficiency and reduce production costs.