VCMT insert
VCMT insert angle:35 degrees 7° Positive Rake Insert with single-sided Chipbreaker；
Screw-On Insert, Finishing machining;
VCMT insert sizes: IE6.35mm/9.525mm;LE11mm/16.5mm;RE0.4mm/0.8mm/1.2mm;
Matching VCMT insert Tool Holder: SVJBR/L, SVABR/L, SVVBN, SVQBR/L, SVUBR/L;
Range of VCMT insert types:(ISO)VCMT1103/ VCGT1604;
VCMT Insert can deal with multiple operations by combining different chip breakers and grades;
產品介紹
The insert is mainly used for semi-finishing or finishing applications.
The diamond shape with a 35 degree top angle has the widest accessibility and provides the best surface finish when machining out of round.
With our proprietary coating, the insert is suitable for most materials.
Key Features
- 形狀： VCMT inserts feature a 35° rhombic (diamond) shape, giving them four cutting edges for cost-effectiveness. This narrower angle enhances strength at the cutting tip.
- 正前角： The cutting face slopes slightly forward from the cutting edge. This often produces a smoother cut with lower cutting forces, suitable for softer materials or low-power machines.
- 間隙角： Typically 7° to help prevent rubbing against the workpiece.
- 斷屑槽： VCMT inserts feature various chipbreaker geometries to control chip formation and flow.
- 塗料： Often coated with materials like TiN, AlTiN, etc., to improve wear resistance and tool life.
VCMT insert Specification
Understanding the Insert Code
V: Shape. Rhombic (diamond) with a 80-degree included angle.
C: Clearance Angle. 7 degrees (positive).
M: Tolerance. Typically medium tolerance, but other options might be available.
T: Chipbreaker style & Hole Configuration. This letter identifies the specific chipbreaker geometry and hole presence/absence. Chipbreaker variations are numerous and manufacturer-specific.
Numerical Digits:
First Two Digits: Inscribed circle (IC) diameter in millimeters. To obtain the approximate inch equivalent, divide this number by 25.4.
Next Two Digits: Thickness in millimeters. Divide by 25.4 to convert to inches.
Last Two Digits: Nose radius in millimeters. To convert to inches, divide by 25.4.
VCMT insert holder(Boring bar)
SVQBR/L
SVUBR/L
Carbide VCMT Insert Dimensions (ISO)
| 指定 | 內切圓 (IC) | 厚度 | 轉角半徑 |
|---|---|---|---|
| VCMT 110302 | 11mm (0.43") | 3.18mm (0.125") | 0.2mm (0.008") |
| VCMT 110304 | 11mm (0.43") | 3.18mm (0.125") | 0.4mm (0.016") |
| VCMT 160404 | 16mm (0.63") | 4.76mm (0.187") | 0.4mm (0.016") |
| VCMT 160408 | 16mm (0.63") | 4.76mm (0.187") | 0.8mm (0.031") |
Example: VCMT 160408 (ISO)
- Rhombic (diamond) shape with an 80-degree included angle
- 7-degree positive clearance angle
- Medium tolerance
- Manufacturer-specific chipbreaker and hole configuration
- 16mm inscribed circle diameter (approx. 0.63″ in inches)
- 4mm thick (approx. 0.157″ in inches)
- 0.8mm nose radius (approx. 0.031″ in inches)
The Science Behind Carbide Inserts: How They're Made and Why They're So Strong
硬質合金刀片是目前最通用、最耐用的切削工具之一。但它們是如何製作的呢？是什麼讓他們如此強大？在本影片中，我們將探索硬質合金刀片背後的科學，從碳化鎢的特性到製造流程。
我們的生產能力
In modern manufacturing, high-performance carbide inserts are indispensable tools, laying the foundation for efficient and precise metal processing. However, these exceptional inserts do not come into existence on their own; they are supported by the unwavering support of advanced machinery.
