SCGXインサート
SCGX insert angle: 90° Square ,7° Positive Rake Insert with single-sided Chipbreaker；
Screw-On Inserts;
High Polish Square Turning Insert for Aluminum Applications;
Square carbide insert;
Breaker Application: Semi-finishing & Finishing machining;
Matching TurningTool Holder: SSDCN,SSKCR/L;
SCGX Insert can deal with multiple operations by combining different chip breakers and grades;
Material : Tungsten Carbide;
SCGX insert specification
SCGX insert is the specialist in external turning. The function of a chip breaker is to improve chip control and to reduce cutting resistance.
A better balance between the two will increase the machining performance.
If chips can be broken into suitable lengths by the chip breaker, they will not wrap around the workpiece, vibration will decrease and tools will not be so easily damaged.
Chip breakers also affect cutting resistance.
Reduced cutting resistance can avoid chipping and fracturing of the cutting edge caused by vibration.
Additionally, lower cutting resistance can decrease the load and heat, and can delay the development of tool wear.
SCGX insert Meaning
Understanding the SCGX Insert Code
- S: Shape: Square
- 子： Clearance Angle: 7 degrees (positive)
- G: Tolerance: Medium tolerance is standard, though other precision tolerances might be available.
- ×： ブレーカ形式 & Hole Configuration. This letter designates the specific chipbreaker geometry and whether the insert has a hole or not.
- 数字:
- 最初の 2 桁: 内接円 (IC) の直径 (ミリメートル単位)。おおよそのインチ相当値を取得するには、この数値を 25.4 で割ります。
- 次の 2 桁: 厚さ（ミリメートル）。インチに変換するには、25.4 で割ります。
- 下 2 桁: Corner radius in millimeters. To convert to inches, divide by 25.4.
SCGX insert holder
SCGX Insert Dimensions (ISO)
| ISO指定 | 内接円 (IC) | 厚さ | コーナー半径 |
|---|---|---|---|
| SCGX 09T302 | 9.52mm (0.375") | 3.18mm (0.125") | 0.2mm (0.008") |
| SCGX 09T304 | 9.52mm (0.375") | 3.18mm (0.125") | 0.4mm (0.016") |
| SCGX 09T308 | 9.52mm (0.375") | 3.18mm (0.125") | 0.8mm (0.031") |
| SCGX 120404 | 12.7mm (0.5") | 4.76mm (0.187") | 0.4mm (0.016") |
| SCGX 120408 | 12.7mm (0.5") | 4.76mm (0.187") | 0.8mm (0.031") |
Example: SCGX 09T308
- Square shape
- 7-degree positive clearance angle
- Medium tolerance
- Manufacturer-specific chipbreaker and hole configuration
- 9.52mm inscribed circle diameter (approx. 0.375″ in inches)
- 厚さ3.18mm（約0.125mm）″ in inches)
- 0.8mm corner radius (approx. 0.031″ インチ単位）。
The Science Behind Carbide Inserts: How They're Made and Why They're So Strong
超硬インサートは、入手可能な切削工具の中で最も多用途で耐久性のあるものの一部です。しかし、それらはどのように作られるのでしょうか？そして何が彼らをそんなに強いのでしょうか？このビデオでは、炭化タングステンの特性から製造プロセスまで、超硬インサートの背後にある科学を探求します。
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