\nY\u00fcksek H\u0131zl\u0131 \u00c7elik Kesici Tak\u0131mlar<\/td>\n D\u00f6kme Demir, Paslanmaz \u00c7elik, Al\u00fcminyum Ala\u015f\u0131mlar\u0131, vb.<\/td>\n \u0130yi tokluk, a\u015f\u0131nma direnci ve termal iletkenlik; Genel kesim i\u00e7in uygundur.<\/td>\n Y\u00fcksek h\u0131zl\u0131 kesim i\u00e7in uygun de\u011fildir; a\u015f\u0131nma ve deformasyona e\u011filimlidir.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\nNot:<\/strong> Tabloda listelenen avantaj ve dezavantajlar sadece referans ama\u00e7l\u0131d\u0131r. Ger\u00e7ek uygulamalarda i\u015fleme ko\u015fullar\u0131, kesme parametreleri ve i\u015f par\u00e7as\u0131 \u015fekilleri gibi \u00e7ok say\u0131da fakt\u00f6r\u00fcn kapsaml\u0131 bir \u015fekilde dikkate al\u0131nmas\u0131 gerekir.<\/p>\n\n\n\n<\/span>Kat\u0131 CBN kesici u\u00e7 nedir?<\/strong><\/span><\/h2>\n\n\n\n\n
\n
\n
CBN, sertlik a\u00e7\u0131s\u0131ndan d\u00fcnyada elmastan sonra ikinci s\u0131rada gelen s\u00fcper sert bir malzeme olan \"k\u00fcbik bor nitr\u00fcr \"\u00fcn k\u0131saltmas\u0131d\u0131r. CBN y\u00fcksek sertlik, y\u00fcksek termal stabilite, y\u00fcksek kimyasal stabilite, y\u00fcksek termal iletkenlik ve di\u011fer m\u00fckemmel \u00f6zelliklere sahiptir ve otomotiv, havac\u0131l\u0131k, havac\u0131l\u0131k, kal\u0131plar ve benzeri gibi kesme ve i\u015fleme alanlar\u0131nda yayg\u0131n olarak kullan\u0131lmaktad\u0131r.<\/p>\n<\/div>\n<\/div>\n\n\n\n
<\/span>Kat\u0131 CBN kesici u\u00e7lar\u0131n avantajlar\u0131:<\/strong><\/span><\/h2>\n\n\n\n1. Y\u00fcksek sertlik CBN 90% elmastan daha serttir ve di\u011fer tak\u0131m malzemelerinden 5 kat daha serttir.<\/p>\n\n\n\n
2. Y\u00fcksek termal stabilite CBN y\u00fcksek s\u0131cakl\u0131ktaki ortamlarda stabil kal\u0131r ve yumu\u015famaz veya deforme olmaz.<\/p>\n\n\n\n
3. Y\u00fcksek kimyasal stabilite CBN iyi korozyon ve kimyasal dirence sahiptir.<\/p>\n\n\n\n
4. Y\u00fcksek termal iletkenlik CBN, \u00e7eli\u011fin termal iletkenli\u011finin 4 kat\u0131ndan fazlas\u0131na sahiptir ve i\u015fleme s\u0131ras\u0131nda olu\u015fan \u0131s\u0131y\u0131 etkili bir \u015fekilde d\u0131\u015far\u0131da b\u0131rakabilir.<\/p>\n\n\n\n
<\/span>Kat\u0131 CBN kesici u\u00e7lar\u0131n uygulamalar\u0131:<\/strong><\/span><\/h2>\n\n\n\n1. Otomotiv motor bloklar\u0131n\u0131n, silindir kapaklar\u0131n\u0131n, krank millerinin vb. i\u015flenmesi i\u00e7in otomotiv end\u00fcstrisi.<\/p>\n\n\n\n
2. Havac\u0131l\u0131k ve uzay end\u00fcstrisi, aero-motor kanatlar\u0131n\u0131, t\u00fcrbin kanatlar\u0131n\u0131 vb. i\u015flemek i\u00e7in kullan\u0131l\u0131r.<\/p>\n\n\n\n
3. Plastik kal\u0131plar\u0131, kal\u0131p d\u00f6k\u00fcm kal\u0131plar\u0131n\u0131 vb. i\u015flemek i\u00e7in kal\u0131p end\u00fcstrisi.<\/p>\n\n\n\n
4. \u00c7e\u015fitli metal malzemelerin verimli bir \u015fekilde i\u015flenmesi i\u00e7in tala\u015fl\u0131 imalat.<\/p>\n\n\n\n
<\/span>CBN kesme t\u00fcrleri<\/strong>\uff1a<\/span><\/h2>\n\n\n\nCBN tak\u0131mlar, tek kenarl\u0131 ve \u00e7ok kenarl\u0131 olmak \u00fczere iki ana kesme tipinde mevcuttur.<\/p>\n\n\n\n
1. Tek kenarl\u0131 CBN tak\u0131mlar\u0131 ala\u015f\u0131ml\u0131 \u00e7elik, paslanmaz \u00e7elik, y\u00fcksek h\u0131z \u00e7eli\u011fi gibi sert malzemelerin i\u015flenmesi i\u00e7in uygundur.<\/p>\n\n\n\n
2. \u00c7ok kenarl\u0131 CBN tak\u0131mlar\u0131, d\u00f6kme demir, bak\u0131r, al\u00fcminyum vb. gibi b\u00fcy\u00fck miktarlardaki i\u015f par\u00e7alar\u0131n\u0131n i\u015flenmesi i\u00e7in uygundur. \u00c7ok kenarl\u0131 CBN tak\u0131mlar\u0131 i\u015flemede olduk\u00e7a verimlidir, ancak kesme kalitesi nispeten d\u00fc\u015f\u00fckt\u00fcr.<\/p>\n\n\n\n
<\/span>Ba\u015fl\u0131ca y\u00fcksek sertlik dereceleri nelerdir? Kat\u0131 CBN kesici u\u00e7lar\u0131n i\u015flemeye uygun oldu\u011fu malzemeler?<\/strong><\/span><\/h2>\n\n\n\n\nSertle\u015ftirilmi\u015f \u00e7elik: y\u00fcksek h\u0131z \u00e7eli\u011fi, kal\u0131p \u00e7eli\u011fi ve tak\u0131m \u00e7eli\u011fi gibi.<\/li>\n\n\n\n D\u00f6kme demir: gri d\u00f6kme demir, sfero d\u00f6k\u00fcm ve beyaz d\u00f6kme demir gibi.<\/li>\n\n\n\n Y\u00fcksek s\u0131cakl\u0131k ala\u015f\u0131mlar\u0131: titanyum ala\u015f\u0131mlar\u0131, nikel bazl\u0131 ala\u015f\u0131mlar ve krom-molibden ala\u015f\u0131mlar\u0131 gibi.<\/li>\n\n\n\n Sert ala\u015f\u0131mlar: tungsten kobalt ala\u015f\u0131mlar\u0131 ve tungsten molibden kobalt ala\u015f\u0131mlar\u0131 gibi.<\/li>\n\n\n\n Seramik malzemeler: al\u00fcmina, silikon nitr\u00fcr ve zirkonya gibi.<\/li>\n<\/ul>\n\n\n\nKat\u0131 CBN kesici u\u00e7lar, son derece y\u00fcksek sertlikleri ve a\u015f\u0131nma diren\u00e7lerinin yan\u0131 s\u0131ra y\u00fcksek s\u0131cakl\u0131k ve y\u00fcksek bas\u0131n\u00e7l\u0131 i\u015fleme ortamlar\u0131nda iyi bir stabilite ve uzun \u00f6m\u00fcrl\u00fcl\u00fck sa\u011flama yetenekleri sayesinde bu malzemelerin i\u015flenmesinde iyi performans g\u00f6sterebilmektedir. Bununla birlikte, kat\u0131 CBN kesici u\u00e7lar\u0131n y\u00fcksek fiyat\u0131 nedeniyle, genellikle yaln\u0131zca zorlu i\u015fleme g\u00f6revleri i\u00e7in kullan\u0131l\u0131rlar.<\/p>\n\n\n\n
<\/span>Kat\u0131 CBN kesici u\u00e7lar\u0131n yayg\u0131n olarak kullan\u0131ld\u0131\u011f\u0131 sekt\u00f6rlere \u00f6rnekler:<\/span><\/h2>\n\n\n\n\u0130malat sanayi:<\/strong> Kat\u0131 CBN kesici u\u00e7lar, otomotiv par\u00e7alar\u0131n\u0131n i\u015flenmesi, motor par\u00e7alar\u0131n\u0131n i\u015flenmesi, u\u00e7ak motoru par\u00e7alar\u0131n\u0131n i\u015flenmesi, hassas kal\u0131p i\u015fleme vb. gibi hassas i\u015fleme ve kal\u0131p i\u015fleme i\u00e7in imalat end\u00fcstrisinde yayg\u0131n olarak kullan\u0131lmaktad\u0131r.<\/p>\n\n\n\nHavac\u0131l\u0131k ve uzay end\u00fcstrisi:<\/strong> Kat\u0131 CBN kesici u\u00e7lar, \u00f6zellikle y\u00fcksek s\u0131cakl\u0131k ala\u015f\u0131mlar\u0131, titanyum ala\u015f\u0131mlar\u0131 ve di\u011fer malzemelerden yap\u0131lm\u0131\u015f par\u00e7alar\u0131n i\u015flenmesi i\u00e7in havac\u0131l\u0131k ve uzay end\u00fcstrisinde de yayg\u0131n olarak kullan\u0131lmaktad\u0131r.<\/p>\n\n\n\nElektronik end\u00fcstrisi:<\/strong> Kat\u0131 CBN kesici u\u00e7lar ayr\u0131ca yar\u0131 iletken malzemelerin ve optik cam\u0131n ve LED \u00e7iplerin, optik lenslerin vb. i\u015flenmesi gibi di\u011fer hassas malzemelerin i\u015flenmesi i\u00e7in de kullan\u0131labilir.<\/p>\n\n\n\nEnerji end\u00fcstrisi:<\/strong> Kat\u0131 CBN kesici u\u00e7lar enerji end\u00fcstrisinde, \u00f6zellikle petrol \u00e7\u0131karma ekipman\u0131 ve sondaj aletleri gibi bile\u015fenlerin i\u015flenmesinde de kullan\u0131l\u0131r.<\/p>\n\n\n\n<\/span>Sa\u011flam CBN kesici u\u00e7lar\u0131n bak\u0131m\u0131 i\u00e7in birka\u00e7 \u00f6nemli nokta \uff1a<\/span><\/h2>\n\n\n\na. Kesme parametresi ayar\u0131: Kat\u0131 CBN kesici u\u00e7lar i\u00e7in kesme parametrelerinin, en iyi kesme sonu\u00e7lar\u0131n\u0131 ve \u00f6mr\u00fcn\u00fc sa\u011flamak i\u00e7in i\u015flenen malzemenin sertli\u011fine, \u015fekline ve boyutuna g\u00f6re ayarlanmas\u0131 gerekir. Genel olarak, CBN kesici u\u00e7lar\u0131n kesme h\u0131z\u0131 200-500m\/dak aras\u0131nda ve ilerleme h\u0131z\u0131 0,05-0,2mm\/r aras\u0131nda olmal\u0131d\u0131r.<\/p>\n\n\n\n
b. So\u011futma s\u0131v\u0131s\u0131 se\u00e7imi ve kullan\u0131m\u0131: Kat\u0131 CBN kesici u\u00e7lar\u0131n i\u015flenmesi, kesme s\u0131cakl\u0131klar\u0131n\u0131 ve s\u00fcrt\u00fcnmeyi azaltmak ve termal hasar\u0131 ve tak\u0131m a\u015f\u0131nmas\u0131n\u0131 azaltmak i\u00e7in uygun bir so\u011futma s\u0131v\u0131s\u0131n\u0131n kullan\u0131lmas\u0131n\u0131 gerektirir. Genel olarak, ya\u011flay\u0131c\u0131lar ve pas \u00f6nleyiciler i\u00e7eren suda \u00e7\u00f6z\u00fcnen bir kesme s\u0131v\u0131s\u0131 veya ya\u011f bazl\u0131 bir kesme s\u0131v\u0131s\u0131 kullan\u0131labilir.<\/p>\n\n\n\n
c. Tak\u0131m kurulumu ve ayar\u0131: Kat\u0131 CBN kesici u\u00e7lar\u0131n montaj\u0131, kesici ucun do\u011fru kesme a\u00e7\u0131s\u0131n\u0131 ve kesme y\u00f6n\u00fcn\u00fc sa\u011flamak i\u00e7in tak\u0131m\u0131n y\u00f6n\u00fcne ve konumuna dikkat edilmesini gerektirir. Tak\u0131m\u0131n stabilitesini ve kesme hassasiyetini sa\u011flamak i\u00e7in tak\u0131m ba\u011flama kuvvetinin ve tak\u0131m y\u00fcksekli\u011finin de ayarlanmas\u0131 gerekir.<\/p>\n\n\n\n
d. <\/mark><\/strong>Tak\u0131m bak\u0131m\u0131 ve onar\u0131m\u0131: Kat\u0131 CBN kesici u\u00e7lar\u0131n kullan\u0131lmas\u0131 s\u00fcrecinde, tak\u0131m y\u00fczeyinin temiz ve \u00e7iziksiz oldu\u011fundan emin olmak i\u00e7in tak\u0131m\u0131n d\u00fczenli olarak kontrol edilmesi ve temizlenmesi gerekir. Ayr\u0131ca, tak\u0131m\u0131n \u00f6mr\u00fcn\u00fc uzatmak i\u00e7in \u00e7arp\u0131\u015fmalar\u0131 ve a\u015f\u0131r\u0131 a\u015f\u0131nmay\u0131 \u00f6nlemek i\u00e7in \u00f6zen g\u00f6sterilmelidir.<\/p>\n\n\n\ne. <\/strong><\/mark>Uygun depolama ve koruma: Kat\u0131 CBN kesici u\u00e7lar, korozyonu ve tak\u0131m y\u00fczeyinin kirlenmesini \u00f6nlemek i\u00e7in kuru, temiz ve tozsuz bir ortamda saklanmal\u0131d\u0131r. Hasar veya deformasyondan ka\u00e7\u0131nmak i\u00e7in aletin nemden ve darbelerden korunmas\u0131na da dikkat edilmelidir<\/p>\n\n\n\n\u0130\u015fte size yard\u0131mc\u0131 olabilecek baz\u0131 pop\u00fcler sorunlar.<\/p>\n\n\n\n
\n<\/li>\n<\/ol>\n\n\n\n
\n\n<\/span>Kat\u0131 CBN kesici u\u00e7lar\u0131n \u00fcretim s\u00fcreci nedir?<\/sup><\/sub><\/strong><\/span><\/h3>\n\n\n
Kat\u0131 CBN kesici u\u00e7lar, CBN (k\u00fcbik bor nitr\u00fcr) par\u00e7ac\u0131klar\u0131ndan ve y\u00fcksek s\u0131cakl\u0131k ve bas\u0131n\u00e7ta sinterlenmi\u015f metal tozundan yap\u0131lm\u0131\u015f y\u00fcksek sertlikte, y\u00fcksek a\u015f\u0131nma direncine sahip bir kesici tak\u0131md\u0131r.<\/strong><\/p>\n\n<\/div>\n<\/li>\n\n<\/span>Kat\u0131 CBN kesici u\u00e7lar\u0131n uygulama aral\u0131\u011f\u0131 nedir?<\/sup><\/sub><\/span><\/h3>\n\n\n
Kat\u0131 CBN kesici u\u00e7lar, \u00e7elik, d\u00f6kme demir, ala\u015f\u0131mlar vb. gibi y\u00fcksek sertlik, y\u00fcksek termal stabilite ve y\u00fcksek a\u015f\u0131nma direncine sahip malzemelerin i\u015flenmesi i\u00e7in uygundur.<\/p>\n\n<\/div>\n<\/li>\n
\n<\/span>Yekpare CBN kesici u\u00e7lar\u0131n karb\u00fcr kesici u\u00e7lara k\u0131yasla avantajlar\u0131 nelerdir?<\/sup><\/sub><\/strong><\/span><\/h3>\n\n\n
Yekpare CBN kesici u\u00e7lar, karb\u00fcr kesici u\u00e7lara g\u00f6re daha y\u00fcksek sertli\u011fe, daha iyi termal kararl\u0131l\u0131\u011fa ve daha uzun \u00f6mre sahiptir. Ayr\u0131ca, yekpare CBN kesici u\u00e7lar daha iyi kesme verimlili\u011fi ve y\u00fczey kalitesi sunar.<\/strong>\u00a0<\/strong><\/p>\n\n<\/div>\n<\/li>\n\n<\/span>\u00a0Kat\u0131 CBN kesici u\u00e7lar i\u00e7in bak\u0131m y\u00f6ntemi nedir?<\/sup><\/sub><\/strong><\/span><\/h3>\n\n\n
Kat\u0131 CBN kesici u\u00e7lar\u0131n bak\u0131m\u0131, \u00e7arp\u0131\u015fmalar\u0131 ve hasar\u0131 \u00f6nlemek i\u00e7in tak\u0131m y\u00fczeyinin temiz ve kuru tutulmas\u0131na dikkat edilmesini gerektirir. Ayr\u0131ca, tak\u0131m\u0131n \u00f6mr\u00fcn\u00fc uzatmak i\u00e7in d\u00fczenli olarak kontrol edilmesi ve bak\u0131m\u0131n\u0131n yap\u0131lmas\u0131 gerekir.<\/strong><\/p>\n\n<\/div>\n<\/li>\n\n<\/span>Kat\u0131 CBN kesici u\u00e7lar\u0131n maliyeti nedir?<\/sup><\/sub><\/strong><\/span><\/h3>\n\n\n
Yekpare CBN kesici u\u00e7lar nispeten pahal\u0131d\u0131r, tipik olarak karb\u00fcr kesici u\u00e7lardan birka\u00e7 kat veya daha fazlad\u0131r. Ancak yekpare CBN kesici u\u00e7lar daha uzun kullan\u0131m \u00f6mr\u00fcne sahiptir ve tak\u0131m de\u011fi\u015ftirme s\u0131kl\u0131\u011f\u0131n\u0131 ve maliyetini azalt\u0131rken i\u015fleme verimlili\u011fini ve kalitesini iyile\u015ftirir, maliyetleri d\u00fc\u015f\u00fcr\u00fcr ve \u00fcretkenli\u011fi art\u0131r\u0131r.<\/strong><\/p>\n\n<\/div>\n<\/li>\n\n<\/span>Kat\u0131 bir CBN kesici ucun yap\u0131s\u0131 nedir?<\/sup><\/sub><\/strong><\/span><\/h3>\n\n\n
Kat\u0131 CBN kesici u\u00e7lar genellikle CBN par\u00e7ac\u0131klar\u0131 ve bir metal matrisinden olu\u015fur ve tek kenarl\u0131, \u00e7ok kenarl\u0131 ve kakma konfig\u00fcrasyonlar\u0131nda mevcuttur.<\/strong>\u00a0<\/strong><\/p>\n\n<\/div>\n<\/li>\n\n<\/span>\u00a0Kat\u0131 CBN kesici u\u00e7lar i\u00e7in so\u011futma s\u0131v\u0131s\u0131n\u0131 nas\u0131l se\u00e7erim?<\/sup><\/sub><\/strong><\/span><\/h3>\n\n\n
Kat\u0131 CBN kesici u\u00e7lar i\u00e7in so\u011futma s\u0131v\u0131s\u0131, i\u015flenen malzemeye ve kesme ko\u015fullar\u0131na uygun olarak se\u00e7ilmelidir; genellikle suda \u00e7\u00f6z\u00fcnen bir kesme s\u0131v\u0131s\u0131 veya saf ya\u011f kesme s\u0131v\u0131s\u0131.<\/strong><\/p>\n\n<\/div>\n<\/li>\n\n<\/span>Kat\u0131 CBN kesici u\u00e7lar i\u00e7in tak\u0131m geometrileri nelerdir?<\/sup><\/sub><\/strong><\/span><\/h3>\n\n\n
Kat\u0131 CBN kesici u\u00e7lar, \u00f6zel i\u015fleme gereksinimlerine g\u00f6re se\u00e7ilebilen dikd\u00f6rtgen, yuvarlak, \u00fc\u00e7gen, elmas ve trapez geometrilerde mevcuttur.<\/strong><\/p>\n\n<\/div>\n<\/li>\n\n<\/span>Kat\u0131 CBN kesici u\u00e7lar\u0131n kesme kuvvetleri ve y\u00fczey kalitesi nedir?<\/sup><\/sub><\/strong><\/span><\/h3>\n\n\n
Kat\u0131 CBN kesici u\u00e7lar\u0131n kesme kuvvetleri genellikle karb\u00fcr kesici u\u00e7lar\u0131nkinden daha d\u00fc\u015f\u00fckt\u00fcr, bu da i\u015fleme y\u00fcklerini ve kay\u0131plar\u0131n\u0131 azalt\u0131r. Ayr\u0131ca, kat\u0131 CBN kesici u\u00e7lar\u0131n y\u00fczey kalitesi daha iyidir, bu da i\u015fleme verimlili\u011fini ve \u00fcr\u00fcn kalitesini art\u0131rabilir.<\/strong><\/p>\n\n<\/div>\n<\/li>\n<\/ul>\n<\/div>","protected":false},"excerpt":{"rendered":"“Solid CBN inserts for hard turning with high wear resistance, good thermal stability and excellent surface quality. When machining materials such as hardened steel, cast iron and high-temperature alloys, the use of solid CBN inserts can improve machining efficiency and accuracy while extending tool life. 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