{"id":19716,"date":"2026-09-16T02:14:43","date_gmt":"2026-09-16T02:14:43","guid":{"rendered":"https:\/\/onmytoolings.com\/?p=19716"},"modified":"2026-09-16T02:14:43","modified_gmt":"2026-09-16T02:14:43","slug":"cbn-inserts-for-hardened-1045-steel","status":"publish","type":"post","link":"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/","title":{"rendered":"Sertle\u015ftirilmi\u015f 1045 \u00c7elik i\u00e7in CBN U\u00e7lar\u0131"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_86 ez-toc-wrap-left counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title ez-toc-toggle\" style=\"cursor:pointer\">\u0130\u00e7indekiler<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"\u0130\u00e7indekiler Tablosunu A\u00e7\/Kapat\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Ge\u00e7i\u015f<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #993030;color:#993030\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #993030;color:#993030\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Can_You_Use_CBN_on_AISI_1045_Steel\" >AISI 1045 \u00e7eli\u011finde CBN kullanabilir misiniz?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Why_PCBN_Works_Well_on_Hardened_1045_Steel\" >PCBN, Sertle\u015ftirilmi\u015f 1045 \u00c7elikte Neden \u0130yi Sonu\u00e7 Verir?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#1_Feed_Rate\" >1. \u0130lerleme H\u0131z\u0131<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#2_Nose_Radius_and_Wiper_Geometry\" >2. Burun Yar\u0131\u00e7ap\u0131 ve Silecek Geometrisi<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#3_Machine_and_Workpiece_Rigidity\" >3. Makine ve \u0130\u015f Par\u00e7as\u0131 Sertli\u011fi<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#4_Tool_Wear\" >4. Alet A\u015f\u0131nmas\u0131<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Continuous_Turning\" >S\u00fcrekli Torna \u0130\u015flemi<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Interrupted_Turning\" >Kesintiye U\u011frayan D\u00f6n\u00fc\u015f<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#1_The_1045_Steel_Is_Still_Soft\" >1. 1045 \u00c7eli\u011fi H\u00e2l\u00e2 Yumu\u015fakt\u0131r<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#2_The_Setup_Is_Unstable\" >2. Kurulum Karars\u0131z<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#3_The_Cut_Is_Severely_Interrupted\" >3. Kesinti Ciddi \u015eekilde Kesintiye U\u011frad\u0131<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-12\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#4_The_Machining_Allowance_Is_Excessive_or_Highly_Variable\" >4. \u0130\u015fleme pay\u0131 a\u015f\u0131r\u0131 y\u00fcksek veya b\u00fcy\u00fck \u00f6l\u00e7\u00fcde de\u011fi\u015fken<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-13\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#5_Production_Volume_Is_Very_Low\" >5. \u00dcretim Hacmi \u00c7ok D\u00fc\u015f\u00fck<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-14\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Problem_Surface_Finish_Is_Poor_From_the_First_Part\" >Sorun: \u0130lk par\u00e7adan itibaren y\u00fczey kalitesi yetersiz<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-15\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Problem_Finish_Is_Good_Initially_but_Gradually_Deteriorates\" >Sorun: Ba\u015flang\u0131\u00e7ta Kaplama Kalitesi \u0130yi, Ancak Zamanla Bozuluyor<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-16\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Problem_The_Edge_Chips_Suddenly\" >Sorun: Edge yongalar\u0131 aniden<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-17\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Problem_Tool_Life_Is_Much_Shorter_Than_Expected\" >Sorun: Tak\u0131m \u00f6mr\u00fc beklenenden \u00e7ok daha k\u0131sa<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-18\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Can_CBN_machine_AISI_1045_steel\" >CBN, AISI 1045 \u00e7eli\u011fini i\u015fleyebilir mi?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-19\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#At_what_hardness_should_I_consider_PCBN\" >Hangi sertlik seviyesinde PCBN\u2019yi tercih etmeliyim?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-20\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Can_CBN_turn_1045_steel_at_HRC_58%E2%80%9360\" >CBN, HRC 58\u201360 sertli\u011findeki 1045 \u00e7eli\u011fini tornalayabilir mi?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-21\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#What_cutting_speed_should_I_start_with\" >Ba\u015flang\u0131\u00e7ta hangi kesme h\u0131z\u0131n\u0131 kullanmal\u0131y\u0131m?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-22\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#What_feed_do_you_recommend\" >Hangi yemi \u00f6nerirsiniz?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-23\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#What_depth_of_cut_should_I_use\" >Hangi kesme derinli\u011fini kullanmal\u0131y\u0131m?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-24\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#What_surface_finish_can_CBN_achieve\" >CBN hangi y\u00fczey kalitesini sa\u011flayabilir?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-25\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Does_CBN_last_10_times_longer_than_carbide\" >CBN, karb\u00fcrden 10 kat daha uzun \u00f6m\u00fcrl\u00fc m\u00fcd\u00fcr?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-26\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Should_CBN_be_used_dry\" >CBN kuru olarak m\u0131 kullan\u0131lmal\u0131d\u0131r?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-27\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Can_CBN_hard_turning_replace_grinding\" >CBN sert tornalama, ta\u015flaman\u0131n yerini alabilir mi?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-28\" href=\"https:\/\/onmytoolings.com\/tr\/cbn-inserts-for-hardened-1045-steel\/#Need_Help_Selecting_CBN_Parameters_for_Your_Application\" >Uygulaman\u0131z i\u00e7in CBN parametrelerini se\u00e7erken yard\u0131ma m\u0131 ihtiyac\u0131n\u0131z var?<\/a><\/li><\/ul><\/nav><\/div>\n\n<h1 class=\"wp-block-heading\">Sertle\u015ftirilmi\u015f 1045 \u00c7elik i\u00e7in CBN Kesici U\u00e7lar\u0131: Y\u00fczey Kalitesi, Tak\u0131m \u00d6mr\u00fc ve Kesme Parametreleri<\/h1>\n\n\n\n<p>AISI 1045 \u00e7eli\u011fini \u015fu y\u00f6ntemlerle i\u015fleyebilir misiniz? <a href=\"https:\/\/onmytoolings.com\/tr\/cbn-ekleri\/\" target=\"_blank\" rel=\"noreferrer noopener\">CBN kesici u\u00e7lar<\/a>?<\/p>\n\n\n\n<p>Evet \u2014 ancak CBN\u2019nin do\u011fru se\u00e7im olup olmad\u0131\u011f\u0131, \u00e7ok daha b\u00fcy\u00fck \u00f6l\u00e7\u00fcde \u015funa ba\u011fl\u0131d\u0131r: <strong>i\u015f par\u00e7as\u0131n\u0131n sertli\u011fi ve durumu<\/strong> malzemenin ad\u0131ndan ziyade.<\/p>\n\n\n\n<p>Tavlanm\u0131\u015f, normalize edilmi\u015f veya nispeten yumu\u015fak 1045 \u00e7eli\u011fi i\u00e7in karb\u00fcr genellikle daha ekonomik bir se\u00e7enektir. 1045 \u00e7eli\u011fi ind\u00fcksiyonla sertle\u015ftirildikten, alevle sertle\u015ftirildikten veya ba\u015fka bir \u015fekilde \u0131s\u0131l i\u015flemden ge\u00e7irilerek sert tornalama aral\u0131\u011f\u0131na getirildikten sonra, \u00f6zellikle ama\u00e7 istikrarl\u0131 boyutlar, ince y\u00fczey kalitesi ve daha uzun tak\u0131m \u00f6mr\u00fc ise, PCBN \u00e7ok daha iyi bir se\u00e7enek haline gelebilir.<\/p>\n\n\n\n<p>Unutulmamas\u0131 gereken ilk kural \u015fudur:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><strong>Sadece malzemenin 1045 \u00e7eli\u011fi olmas\u0131 nedeniyle CBN\u2019yi tercih etmeyin. \u00d6nce sertli\u011fini kontrol edin.<\/strong><\/p>\n<\/blockquote>\n\n\n\n<p>Bu makalede, at\u00f6lyelerde yayg\u0131n olarak kullan\u0131lan terim olmas\u0131 nedeniyle \u201cCBN kesici u\u00e7\u201d ifadesini kullan\u0131yoruz. Daha kesin bir ifadeyle, sert tornalamada kullan\u0131lan CBN kesici u\u00e7lar\u0131n \u00e7o\u011fu <strong><a href=\"https:\/\/onmytoolings.com\/tr\/comprehensive-guide-to-cbn-inserts\/\" target=\"_blank\" rel=\"noreferrer noopener\">PCBN \u2014 polikristal k\u00fcbik bor nitr\u00fcr<\/a><\/strong> kesici aletler.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Can_You_Use_CBN_on_AISI_1045_Steel\"><\/span>AISI 1045 \u00e7eli\u011finde CBN kullanabilir misiniz?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>AISI 1045, \u015faftlar, akslar, pimler, di\u015fliler, man\u015fonlar ve di\u011fer makine bile\u015fenleri i\u00e7in yayg\u0131n olarak kullan\u0131lan orta karbonlu bir \u00e7eliktir.<\/p>\n\n\n\n<p>C45, S45C ve \u00c7in 45 \u00e7eli\u011fi, end\u00fcstriyel uygulamalarda genellikle AISI 1045 ile e\u015fde\u011fer kabul edilir; ancak her malzeme standard\u0131 kapsam\u0131nda kimyasal olarak ayn\u0131 kabul edilmemelidir.<\/p>\n\n\n\n<p>Bununla birlikte, kesici tak\u0131m se\u00e7iminde as\u0131l \u00f6nemli olan soru, genellikle par\u00e7an\u0131n AISI 1045, C45 veya 45 \u00e7eli\u011fi olarak adland\u0131r\u0131l\u0131p adland\u0131r\u0131lmad\u0131\u011f\u0131 de\u011fildir.<\/p>\n\n\n\n<p>\u015e\u00f6yle ki:<\/p>\n\n\n\n<p><strong>\u00c7eli\u011fin \u015fu anki durumu nedir?<\/strong><\/p>\n\n\n\n<p>Ayn\u0131 nominal \u00e7elik kalitesi, nispeten yumu\u015fak bir durumda ya da 50 HRC\u2019nin olduk\u00e7a \u00fczerine \u00e7\u0131kan sertlik de\u011ferine ula\u015ft\u0131ktan sonra i\u015flenebilir. Uygun kesme aleti, bu iki durumda tamamen farkl\u0131 olabilir.<\/p>\n\n\n\n<p>Pratik bir ba\u015flang\u0131\u00e7 noktas\u0131 \u015fudur:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>\u0130\u015f par\u00e7as\u0131n\u0131n durumu<\/th><th>Tipik kal\u0131plama yakla\u015f\u0131m\u0131<\/th><\/tr><\/thead><tbody><tr><td>Tavlanm\u0131\u015f veya normalize edilmi\u015f 1045<\/td><td>Karb\u00fcr genellikle ilk tercihtir<\/td><\/tr><tr><td>Orta derecede sertle\u015ftirilmi\u015f 1045<\/td><td>Karb\u00fcr ve PCBN\u2019yi sertlik, tolerans ve \u00fcretim hacmi a\u00e7\u0131s\u0131ndan kar\u015f\u0131la\u015ft\u0131r\u0131n<\/td><\/tr><tr><td>Yakla\u015f\u0131k 45 HRC ve \u00fczeri<\/td><td>PCBN giderek daha cazip hale geliyor<\/td><\/tr><tr><td>50\u201360+ HRC son i\u015flem<\/td><td>PCBN genellikle en iyi tercihtir<\/td><\/tr><tr><td>Ciddi kesinti ya\u015fanan kesme i\u015flemi<\/td><td>PCBN kalitesi ve kenar haz\u0131rl\u0131\u011f\u0131 \u00f6zenle se\u00e7ilmelidir<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p>Ticari PCBN t\u00fcrleri genellikle sertle\u015ftirilmi\u015f \u00e7elikler i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r. \u00d6rne\u011fin, Kennametal, 45 HRC \u00fczerindeki sertle\u015ftirilmi\u015f \u00e7eliklerin hassas son i\u015fleminde kullan\u0131lmak \u00fczere d\u00fc\u015f\u00fck CBN i\u00e7erikli KB1610 PCBN t\u00fcr\u00fcn\u00fc piyasaya sunmakta ve bu t\u00fcr\u00fcn yumu\u015fak \u00e7eliklerde kullan\u0131lmamas\u0131n\u0131 a\u00e7\u0131k\u00e7a tavsiye etmektedir.<\/p>\n\n\n\n<p>Sandvik, sert par\u00e7a tornalamaya ili\u015fkin daha ihtiyatl\u0131 ve geni\u015f bir tan\u0131m kullanmakta ve bunu, sertle\u015ftirilmi\u015f \u00e7eliklerin tornalanmas\u0131 olarak tan\u0131mlamaktad\u0131r. <strong>55 HRC ve \u00fczeri<\/strong>, genellikle son i\u015flem veya yar\u0131 son i\u015flem a\u015famalar\u0131nda.<\/p>\n\n\n\n<p>Bu nedenle kesin ge\u00e7i\u015f noktas\u0131 uygulamaya ba\u011fl\u0131 olmakla birlikte, ilke a\u00e7\u0131kt\u0131r:<\/p>\n\n\n\n<p><strong>1045 \u00e7eli\u011finin i\u015flenmesi zorla\u015ft\u0131k\u00e7a, PCBN\u2019nin kullan\u0131lmas\u0131 daha da mant\u0131kl\u0131 hale geliyor.<\/strong><\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Why_PCBN_Works_Well_on_Hardened_1045_Steel\"><\/span>PCBN, Sertle\u015ftirilmi\u015f 1045 \u00c7elikte Neden \u0130yi Sonu\u00e7 Verir?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Sert tornalama i\u015flemi, kesici kenar\u0131 ciddi mekanik ve termal y\u00fcklere maruz b\u0131rak\u0131r.<\/p>\n\n\n\n<p>PCBN, \u00e7ok y\u00fcksek sertli\u011fi, g\u00fc\u00e7l\u00fc a\u015f\u0131nma direncini ve y\u00fcksek kesme s\u0131cakl\u0131klar\u0131nda kesme performans\u0131n\u0131 koruma \u00f6zelli\u011fini bir araya getirdi\u011fi i\u00e7in bu ortama uygundur.<\/p>\n\n\n\n<p>Bu sayede PCBN, karb\u00fcr a\u015f\u0131nmas\u0131n\u0131n h\u0131zla artabilece\u011fi durumlarda en son teknolojiye sahip geometrisini koruyabilir.<\/p>\n\n\n\n<p>\u00dcretim ama\u00e7l\u0131 i\u015fleme s\u00f6z konusu oldu\u011funda, bu \u015fu anlama gelebilir:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>daha sabit boyutlar;<\/li>\n\n\n\n<li>daha tutarl\u0131 bir y\u00fczey kalitesi;<\/li>\n\n\n\n<li>daha az <a class=\"wpil_keyword_link\" href=\"https:\/\/onmytoolings.com\/tr\/freze-uclari\/spmt-ekleme\/\"   title=\"SPMT Ek Par\u00e7as\u0131\" data-wpil-keyword-link=\"linked\"  data-wpil-monitor-id=\"2266\" target=\"_blank\">ekle<\/a> de\u011fi\u015fiklikler;<\/li>\n\n\n\n<li>daha az ofset d\u00fczeltmesi;<\/li>\n\n\n\n<li>ve uygun uygulamalarda, bitmi\u015f par\u00e7a ba\u015f\u0131na daha d\u00fc\u015f\u00fck maliyet.<\/li>\n<\/ul>\n\n\n\n<p>Ancak, t\u00fcm PCBN kaliteleri ayn\u0131 de\u011fildir.<\/p>\n\n\n\n<p>Baz\u0131 kaliteler \u00f6ncelikle a\u015f\u0131nma direnci ve y\u00fcksek h\u0131zl\u0131 s\u00fcrekli son i\u015flem i\u00e7in optimize edilmi\u015ftir. Di\u011ferleri ise kesintili kesme i\u015flemleri i\u00e7in daha y\u00fcksek k\u0131r\u0131lma direncine sahip olacak \u015fekilde tasarlanm\u0131\u015ft\u0131r.<\/p>\n\n\n\n<p>\u00d6rne\u011fin Sumitomo, sertle\u015ftirilmi\u015f \u00e7elik CBN t\u00fcrlerini kullan\u0131m alan\u0131na g\u00f6re s\u0131n\u0131fland\u0131rmaktad\u0131r. BNC2105 t\u00fcr\u00fc y\u00fcksek h\u0131zl\u0131 son i\u015flemlere, BNC2115 t\u00fcr\u00fc ise y\u00fcksek hassasiyetli i\u015fleme ve istikrarl\u0131 y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcne odaklan\u0131rken, BNC2135 t\u00fcr\u00fc kesintili tornalamada daha y\u00fcksek k\u0131r\u0131lma direnci sa\u011flayacak \u015fekilde tasarlanm\u0131\u015ft\u0131r.<\/p>\n\n\n\n<p>Dolay\u0131s\u0131yla, bir CBN kesici u\u00e7 se\u00e7mek, sadece \u201cen sert kesici ucu\u201d se\u00e7mekle ilgili bir mesele de\u011fildir.\u201d<\/p>\n\n\n\n<p>Bu, bir denge kurmak meselesidir <strong>a\u015f\u0131nma direnci, tokluk, kenar haz\u0131rl\u0131\u011f\u0131 ve kesim t\u00fcr\u00fc<\/strong>.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-9-16 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"CBN Sert Tornalama\" width=\"422\" height=\"750\" src=\"https:\/\/www.youtube.com\/embed\/gA7PQNhzlvc?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">CBN, sertle\u015ftirilmi\u015f 1045 \u00e7eli\u011finde ne t\u00fcr bir y\u00fczey kalitesi sa\u011flayabilir?<\/h1>\n\n\n\n<p>Bu, sert tornalamada en s\u0131k sorulan sorulardan biridir.<\/p>\n\n\n\n<p>Kararl\u0131 bir son i\u015flem d\u00fczeninde, <strong>PCBN ile mikron alt\u0131 Ra de\u011ferine ula\u015f\u0131labilir<\/strong>.<\/p>\n\n\n\n<p>\u00dcretim sahas\u0131nda pratik bir ba\u015fvuru kayna\u011f\u0131 olarak, <strong>Ra 0,4\u20130,8 \u03bcm<\/strong> Bir\u00e7ok optimize edilmi\u015f sert tornalama uygulamas\u0131 i\u00e7in makul bir hedef aral\u0131k olabilir. Bu, her makine ve her par\u00e7a i\u00e7in garanti edilen bir de\u011fer de\u011fildir.<\/p>\n\n\n\n<p>Ger\u00e7ek y\u00fczey kalitesi, sadece u\u00e7 malzemesinden \u00e7ok daha fazla fakt\u00f6re ba\u011fl\u0131d\u0131r.<\/p>\n\n\n\n<p>Di\u011fer sertle\u015ftirilmi\u015f \u00e7elikler \u00fczerinde yap\u0131lan PCBN sert tornalama ara\u015ft\u0131rmalar\u0131, y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcn\u00fcn Ra 1 \u03bcm\u2019nin olduk\u00e7a alt\u0131nda oldu\u011funu ortaya koymu\u015ftur; uygun ko\u015fullar alt\u0131nda yakla\u015f\u0131k Ra 0,25 \u03bcm\u2019ye kadar d\u00fc\u015fen de\u011ferler de bildirilmi\u015ftir.<\/p>\n\n\n\n<p>Dolay\u0131s\u0131yla as\u0131l \u00f6nemli soru \u015fu de\u011fildir:<\/p>\n\n\n\n<p><strong>\u201cCBN, Ra 0,4 de\u011ferini sa\u011flayabilir mi?\u201d<\/strong><\/p>\n\n\n\n<p>As\u0131l sorulmas\u0131 gereken soru \u015fudur:<\/p>\n\n\n\n<p><strong>\u201cTam donan\u0131ml\u0131 i\u015fleme sistemim, tak\u0131m \u00f6mr\u00fc boyunca gerekli Ra de\u011ferini tutarl\u0131 bir \u015fekilde sa\u011flayabilir mi?\u201d<\/strong><\/p>\n\n\n\n<p>\u00d6zellikle d\u00f6rt fakt\u00f6r b\u00fcy\u00fck \u00f6nem ta\u015f\u0131maktad\u0131r.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"1_Feed_Rate\"><\/span>1. \u0130lerleme H\u0131z\u0131<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc \u00e7ok y\u00fcksek oldu\u011funda incelenmesi gereken ilk de\u011fi\u015fkenlerden biri beslemedir.<\/p>\n\n\n\n<p>\u0130lerleme miktar\u0131 artt\u0131k\u00e7a, tornalanm\u0131\u015f y\u00fczeydeki geometrik ilerleme izleri genellikle daha belirgin hale gelir. Sert tornalama \u00fczerine yap\u0131lan bir\u00e7ok ara\u015ft\u0131rma, ilerleme miktar\u0131n\u0131 y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcn\u00fc etkileyen \u00f6nemli fakt\u00f6rlerden biri olarak belirlemi\u015ftir.<\/p>\n\n\n\n<p>\u0130\u015fte bu nedenle, kalitesiz bir y\u00fczey i\u015fleme kar\u015f\u0131s\u0131nda CBN kalitesini de\u011fi\u015ftirmek her zaman do\u011fru ilk \u00e7\u00f6z\u00fcm olmayabilir.<\/p>\n\n\n\n<p>Bazen as\u0131l sorun, sadece uygun olmayan bir ilerleme h\u0131z\u0131ndan ibarettir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"2_Nose_Radius_and_Wiper_Geometry\"><\/span>2. Burun Yar\u0131\u00e7ap\u0131 ve Silecek Geometrisi<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Tak\u0131m geometrisi de olu\u015fturulan y\u00fczey \u00fczerinde \u00f6nemli bir etkiye sahiptir.<\/p>\n\n\n\n<p>Uygun bir burun yar\u0131\u00e7ap\u0131 y\u00fczey kalitesini art\u0131rabilir; buna kar\u015f\u0131l\u0131k, do\u011fru \u015fekilde uygulanan bir silecek geometrisi, verimli bir ilerleme h\u0131z\u0131nda daha iyi bir y\u00fczey kalitesi elde edilmesini sa\u011flayabilir.<\/p>\n\n\n\n<p>Sertle\u015ftirilmi\u015f \u00e7elik \u00fczerinde PCBN s\u0131y\u0131r\u0131c\u0131 u\u00e7larla yap\u0131lan ara\u015ft\u0131rmalar, test ko\u015fullar\u0131 alt\u0131nda geleneksel geometriye k\u0131yasla y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcnde \u00f6nemli \u00f6l\u00e7\u00fcde iyile\u015fme oldu\u011funu g\u00f6stermi\u015ftir.<\/p>\n\n\n\n<p>Ancak burun yar\u0131\u00e7ap\u0131n\u0131n daha b\u00fcy\u00fck olmas\u0131 her zaman daha iyi oldu\u011fu anlam\u0131na gelmez.<\/p>\n\n\n\n<p>Etkili yar\u0131\u00e7ap\u0131n art\u0131r\u0131lmas\u0131, radyal kesme kuvvetini art\u0131rabilir. \u0130nce bir i\u015f par\u00e7as\u0131nda veya dengesiz bir makinede bu durum titre\u015fime neden olabilir ve asl\u0131nda y\u00fczey kalitesini k\u00f6t\u00fcle\u015ftirebilir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"3_Machine_and_Workpiece_Rigidity\"><\/span>3. Makine ve \u0130\u015f Par\u00e7as\u0131 Sertli\u011fi<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>CBN, dengesiz bir kurulumun eksikliklerini telafi edemez.<\/p>\n\n\n\n<p>Tipik sorunlar aras\u0131nda \u015funlar yer al\u0131r:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>i\u015f par\u00e7as\u0131n\u0131n a\u015f\u0131r\u0131 sarkmas\u0131;<\/li>\n\n\n\n<li>yetersiz s\u0131k\u0131\u015ft\u0131rma;<\/li>\n\n\n\n<li>tak\u0131m tutucunun yetersiz rijitli\u011fi;<\/li>\n\n\n\n<li>mil veya yatak durumu;<\/li>\n\n\n\n<li>a\u015f\u0131r\u0131 salg\u0131;<\/li>\n\n\n\n<li>ve dengesiz bir delme \u00e7ubu\u011fu d\u00fczeni.<\/li>\n<\/ul>\n\n\n\n<p>Y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc gereksinimi Ra 0,4 \u03bcm veya alt\u0131na yakla\u015ft\u0131k\u00e7a, makine-i\u015f par\u00e7as\u0131-tak\u0131m sisteminin b\u00fct\u00fcnl\u00fc\u011f\u00fc o kadar daha \u00f6nemli hale gelir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"4_Tool_Wear\"><\/span>4. Alet A\u015f\u0131nmas\u0131<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>A <a href=\"https:\/\/onmytoolings.com\/tr\/cbn-ekleri\/brazed-pcbn-inserts\/\" target=\"_blank\" rel=\"noreferrer noopener\">PCBN u\u00e7<\/a> Kabul edilebilir par\u00e7alar \u00fcretmeyi b\u0131rakm\u0131\u015f olsa bile, fiziksel olarak kesim i\u015flemi uzun s\u00fcre devam edebilir.<\/p>\n\n\n\n<p>Yan y\u00fczey a\u015f\u0131nmas\u0131, \u00e7entik a\u015f\u0131nmas\u0131 veya mikro yontulmalar, etkili kesme geometrisini de\u011fi\u015ftirebilir ve y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcn\u00fc veya boyutsal sapmay\u0131 kademeli olarak art\u0131rabilir.<\/p>\n\n\n\n<p>Sert tornalamada bu, tak\u0131m\u0131n faydal\u0131 \u00f6mr\u00fcn\u00fcn genellikle \u015fu \u015fekilde tan\u0131mlanmas\u0131 gerekti\u011fi anlam\u0131na gelir:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><strong>Aletin art\u0131k gerekli boyutu veya y\u00fczey kalitesini koruyamad\u0131\u011f\u0131 nokta.<\/strong><\/p>\n<\/blockquote>\n\n\n\n<p>\u2014sadece kesici kenar\u0131n nihayet k\u0131r\u0131ld\u0131\u011f\u0131 nokta de\u011fil.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">CBN, karbidden ne kadar daha uzun \u00f6m\u00fcrl\u00fcd\u00fcr?<\/h1>\n\n\n\n<p>M\u00fc\u015fteriler s\u0131k s\u0131k CBN\u2019nin karb\u00fcrden 5 kat, 10 kat, hatta 20 kat daha uzun \u00f6m\u00fcrl\u00fc olup olmad\u0131\u011f\u0131n\u0131 soruyorlar.<\/p>\n\n\n\n<p>Evrensel bir \u00e7arpan yoktur.<\/p>\n\n\n\n<p>Uygun sert tornalama uygulamalar\u0131nda, PCBN, karbide k\u0131yasla kullan\u0131labilir tak\u0131m \u00f6mr\u00fcnde \u00e7ok b\u00fcy\u00fck bir art\u0131\u015f sa\u011flayabilir. Ba\u015fka bir uygulamada ise bu fark \u00e7ok daha az olabilir.<\/p>\n\n\n\n<p>Sonu\u00e7 \u015funlara ba\u011fl\u0131d\u0131r:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>i\u015f par\u00e7as\u0131n\u0131n sertli\u011fi;<\/li>\n\n\n\n<li>mikro yap\u0131;<\/li>\n\n\n\n<li>kesme h\u0131z\u0131;<\/li>\n\n\n\n<li>besleme;<\/li>\n\n\n\n<li>kesme derinli\u011fi;<\/li>\n\n\n\n<li>s\u00fcrekli veya kesintili kesme;<\/li>\n\n\n\n<li>PCBN kalitesi;<\/li>\n\n\n\n<li>CBN i\u00e7eri\u011fi;<\/li>\n\n\n\n<li>kenar haz\u0131rl\u0131\u011f\u0131;<\/li>\n\n\n\n<li>so\u011futma stratejisi;<\/li>\n\n\n\n<li>makinenin dengesi;<\/li>\n\n\n\n<li>ve tak\u0131m \u00f6mr\u00fc kriteri.<\/li>\n<\/ul>\n\n\n\n<p>PCBN, sertle\u015ftirilmi\u015f \u00e7elik tornalamada y\u00fcksek tak\u0131m \u00f6mr\u00fc performans\u0131 sergilemi\u015ftir; kar\u015f\u0131la\u015ft\u0131rmal\u0131 ara\u015ft\u0131rmalar, baz\u0131 sert tornalama ko\u015fullar\u0131nda PCBN\u2019nin test edilen kesici malzemeler aras\u0131nda en uzun tak\u0131m \u00f6mr\u00fcne sahip oldu\u011funu ortaya koymu\u015ftur.<\/p>\n\n\n\n<p>Ancak \u015fu t\u00fcr bir ifade:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p>\u201cCBN, karb\u00fcrden her zaman 10\u201320 kat daha uzun \u00f6m\u00fcrl\u00fcd\u00fcr\u201d<\/p>\n<\/blockquote>\n\n\n\n<p>\u0130\u015fleme ko\u015fullar\u0131 da belirtilmedik\u00e7e bu tan\u0131m \u00e7ok geneldir.<\/p>\n\n\n\n<p>Yararl\u0131 bir kar\u015f\u0131la\u015ft\u0131rma \u015f\u00f6yle g\u00f6r\u00fcnmelidir:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>\u00d6\u011fe<\/th><th>Karb\u00fcr<\/th><th>PCBN<\/th><\/tr><\/thead><tbody><tr><td>Kesici kenar ba\u015f\u0131na par\u00e7a say\u0131s\u0131<\/td><td>Ger\u00e7ek \u00f6l\u00e7\u00fcm sonucu<\/td><td>Ger\u00e7ek \u00f6l\u00e7\u00fcm sonucu<\/td><\/tr><tr><td>Kesme h\u0131z\u0131<\/td><td>Kaydedildi<\/td><td>Kaydedildi<\/td><\/tr><tr><td>D\u00f6ng\u00fc s\u00fcresi<\/td><td>Kaydedildi<\/td><td>Kaydedildi<\/td><\/tr><tr><td>Ortalama y\u00fczey kalitesi<\/td><td>Kaydedildi<\/td><td>Kaydedildi<\/td><\/tr><tr><td>Boyutsal d\u00fczeltmeler<\/td><td>Kaydedildi<\/td><td>Kaydedildi<\/td><\/tr><tr><td>Vardiya ba\u015f\u0131na tak\u0131m de\u011fi\u015fimi say\u0131s\u0131<\/td><td>Kaydedildi<\/td><td>Kaydedildi<\/td><\/tr><tr><td>Bitmi\u015f par\u00e7a ba\u015f\u0131na tak\u0131m maliyeti<\/td><td>Hesaplanan<\/td><td>Hesaplanan<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p>Karb\u00fcr, benzer \u00fcretim ko\u015fullar\u0131nda 30 adet kabul edilebilir par\u00e7a \u00fcretirken PCBN 300 adet \u00fcretiyorsa, PCBN\u2019nin yakla\u015f\u0131k 10 kat daha uzun bir faydal\u0131 tak\u0131m \u00f6mr\u00fc sa\u011flad\u0131\u011f\u0131n\u0131 s\u00f6ylemek anlaml\u0131d\u0131r.<\/p>\n\n\n\n<p>Bu uygulama verileri olmadan, bu sadece bir pazarlama rakam\u0131ndan ibarettir.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">Sertle\u015ftirilmi\u015f \u00c7eliklerin S\u00fcrekli CBN Torna \u0130\u015flemi i\u00e7in \u00d6nerilen Ba\u015flang\u0131\u00e7 Parametreleri<\/h1>\n\n\n\n<p>Pratik uygulama deneyimlerimize dayanarak, a\u015fa\u011f\u0131daki aral\u0131k faydal\u0131 bir <strong>ba\u015flang\u0131\u00e7 penceresi<\/strong> CBN\/PCBN ile sertle\u015ftirilmi\u015f \u00e7eli\u011fin kesintisiz tornalanmas\u0131 i\u00e7in:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>Kesme parametresi<\/th><th>\u00d6nerilen ba\u015flang\u0131\u00e7 aral\u0131\u011f\u0131<\/th><\/tr><\/thead><tbody><tr><td>Kesme h\u0131z\u0131, Vc<\/td><td><strong>120\u2013180 m\/dk<\/strong><\/td><\/tr><tr><td>Besleme, f<\/td><td><strong>0,10\u20130,12 mm\/devir<\/strong><\/td><\/tr><tr><td>Kesme derinli\u011fi, ap<\/td><td><strong>0,10\u20130,30 mm<\/strong><\/td><\/tr><tr><td>Uygulama<\/td><td>Sertle\u015ftirilmi\u015f \u00e7eli\u011fin s\u00fcrekli tornalanmas\u0131<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p>Bu rakamlar \u015fu \u015fekilde de\u011ferlendirilmelidir: <strong>ba\u015flang\u0131\u00e7 parametreleri, evrensel sabit ayarlar de\u011fil<\/strong>.<\/p>\n\n\n\n<p>Genel olarak \u015fu tavsiyede bulunuruz:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><strong>Parametre aral\u0131\u011f\u0131n\u0131n alt s\u0131n\u0131r\u0131ndan ba\u015flay\u0131n. \u00d6ncelikle kesici kenar\u0131n kararl\u0131l\u0131\u011f\u0131n\u0131, y\u00fczey kalitesini ve boyutsal tutarl\u0131l\u0131\u011f\u0131 kontrol edin. Her \u015fey kararl\u0131ysa, kesme h\u0131z\u0131n\u0131 kademeli olarak art\u0131r\u0131n.<\/strong><\/p>\n<\/blockquote>\n\n\n\n<p>Bu yakla\u015f\u0131m, \u00f6zellikle m\u00fc\u015fteri PCBN\u2019yi ilk kez denedi\u011finde veya ger\u00e7ek \u0131s\u0131l i\u015flem ko\u015fullar\u0131 ile i\u015fleme kararl\u0131l\u0131\u011f\u0131 hen\u00fcz tam olarak bilinmedi\u011finde olduk\u00e7a yararl\u0131d\u0131r.<\/p>\n\n\n\n<p>Uygun son h\u0131z, kullan\u0131lan CBN kalitesine de ba\u011fl\u0131d\u0131r. \u00d6rne\u011fin, Kennametal\u2019in g\u00fcncel uygulama verilerinde, hem PCBN kalitesine hem de malzeme sertli\u011fine g\u00f6re farkl\u0131 h\u0131z aral\u0131klar\u0131 belirtilmi\u015ftir. 55\u201360 HRC aral\u0131\u011f\u0131ndaki sertle\u015ftirilmi\u015f malzemeler i\u00e7in, iki kaliteye ili\u015fkin yay\u0131nlanan aral\u0131klar aras\u0131nda \u00f6nemli farkl\u0131l\u0131klar g\u00f6r\u00fclmektedir; bu da kaliteye \u00f6zg\u00fc \u00f6nerilerin her zaman dikkate al\u0131nmas\u0131 gerekti\u011fini g\u00f6stermektedir.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">Ger\u00e7ek M\u00fc\u015fteri \u00d6rne\u011fi: HRC 58\u201360'da PCBN Torna \u0130\u015flemi<\/h1>\n\n\n\n<p>\u0130\u015fte sahadan gelen ger\u00e7ek bir m\u00fc\u015fteri i\u015fleme \u00f6rne\u011fi:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>\u00d6\u011fe<\/th><th>M\u00fc\u015fterinin durumu<\/th><\/tr><\/thead><tbody><tr><td>\u0130\u015f par\u00e7as\u0131n\u0131n sertli\u011fi<\/td><td><strong>HRC 58\u201360<\/strong><\/td><\/tr><tr><td>Kesme h\u0131z\u0131<\/td><td><strong>120 m\/dk<\/strong><\/td><\/tr><tr><td>Kesim derinli\u011fi<\/td><td><strong>0,08\u20130,10 mm<\/strong><\/td><\/tr><tr><td>\u0130\u015f par\u00e7as\u0131 \u00e7ap\u0131<\/td><td><strong>100 mm<\/strong><\/td><\/tr><tr><td>\u0130\u015f par\u00e7as\u0131 uzunlu\u011fu<\/td><td><strong>40 mm<\/strong><\/td><\/tr><tr><td>Mil h\u0131z\u0131<\/td><td><strong>380 dev\/dak<\/strong><\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p>Bu, y\u00fcksek sertlikteki bir i\u015f par\u00e7as\u0131 \u00fczerinde uygulanan ihtiyatl\u0131 bir son i\u015flem yakla\u015f\u0131m\u0131na ili\u015fkin faydal\u0131 bir \u00f6rnektir.<\/p>\n\n\n\n<p>M\u00fc\u015fteri \u015fu anda <strong>normal 120\u2013180 m\/dk kesme h\u0131z\u0131 aral\u0131\u011f\u0131m\u0131z\u0131n alt s\u0131n\u0131r\u0131<\/strong> ve nispeten az bir kesme derinli\u011fi kullanarak.<\/p>\n\n\n\n<p>A\u015fa\u011f\u0131daki durumlarda bu genellikle mant\u0131kl\u0131 bir stratejidir:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>i\u015f par\u00e7as\u0131 60 HRC\u2019ye yak\u0131nd\u0131r;<\/li>\n\n\n\n<li>y\u00fczey kalitesi \u00f6nemlidir;<\/li>\n\n\n\n<li>kenar kararl\u0131l\u0131\u011f\u0131, maksimum metal kald\u0131rma h\u0131z\u0131ndan daha \u00f6nemlidir;<\/li>\n\n\n\n<li>ya da uygulama h\u00e2l\u00e2 optimize ediliyor.<\/li>\n<\/ul>\n\n\n\n<p>Ayr\u0131ca, ger\u00e7ek kesme derinli\u011finin, <strong>0,08\u20130,10 mm<\/strong>, genel ba\u015flang\u0131\u00e7 \u00f6nerimiz olan 0,10\u20130,30 mm\u2019den biraz daha incedir.<\/p>\n\n\n\n<p>Bu bir \u00e7eli\u015fki de\u011fildir.<\/p>\n\n\n\n<p>\u00d6nerilen aral\u0131klar, ba\u015flang\u0131\u00e7 noktas\u0131d\u0131r. Ger\u00e7ek sert tornalama ko\u015fullar\u0131, par\u00e7a, sertlik, pay, istenen y\u00fczey kalitesi ve makinenin durumuna g\u00f6re ayarlanmal\u0131d\u0131r.<\/p>\n\n\n\n<p><strong>Bu m\u00fc\u015fteri i\u015fine ait ilerleme h\u0131z\u0131 mevcut i\u015flem kayd\u0131nda yer almad\u0131\u011f\u0131ndan, burada bir tahmin yapm\u0131yor veya de\u011fer eklemiyoruz.<\/strong><\/p>\n\n\n\n<p>Bu, i\u015fleme vakalar\u0131n\u0131 bildirirken \u00f6nemlidir: ger\u00e7ek veriler, ger\u00e7ek veriler olarak kalmal\u0131d\u0131r.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">S\u00fcrekli ve Kesintili Kesim Farkl\u0131 Uygulamalard\u0131r<\/h1>\n\n\n\n<p>D\u0131\u015f \u00e7ap\u0131nda p\u00fcr\u00fczs\u00fcz bir son kesim ile kama yuvas\u0131 bulunan bir \u015faft, ayn\u0131 sertli\u011fe sahip olabilir; ancak kesici kenar, birbirinden \u00e7ok farkl\u0131 iki ko\u015fulla kar\u015f\u0131 kar\u015f\u0131ya kal\u0131r.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Continuous_Turning\"><\/span>S\u00fcrekli Torna \u0130\u015flemi<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>\u0130stikrarl\u0131 ve kesintisiz bir kesim i\u00e7in \u00f6ncelikler genellikle \u015funlard\u0131r:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>a\u015f\u0131nma direnci;<\/li>\n\n\n\n<li>boyutsal kararl\u0131l\u0131k;<\/li>\n\n\n\n<li>y\u00fczey kalitesi;<\/li>\n\n\n\n<li>ve \u00f6ng\u00f6r\u00fclebilir yan a\u015f\u0131nma.<\/li>\n<\/ul>\n\n\n\n<p>Bu nedenle, a\u015f\u0131nmaya kar\u015f\u0131 y\u00fcksek diren\u00e7 g\u00f6steren bir PCBN kalitesi m\u00fckemmel bir se\u00e7im olabilir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Interrupted_Turning\"><\/span>Kesintiye U\u011frayan D\u00f6n\u00fc\u015f<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Kesici kenar, i\u015f par\u00e7as\u0131na tekrar tekrar girip \u00e7\u0131kt\u0131\u011f\u0131nda \u2014 \u00f6rne\u011fin:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>anahtar yuvalar\u0131;<\/li>\n\n\n\n<li>\u00e7apraz delikler;<\/li>\n\n\n\n<li>splinler;<\/li>\n\n\n\n<li>ya\u011f kanallar\u0131;<\/li>\n\n\n\n<li>ya da di\u011fer p\u00fcr\u00fczl\u00fc y\u00fczeyler\u2014<\/li>\n<\/ul>\n\n\n\n<p>ek par\u00e7a tekrarlanan darbelere maruz kalmaktad\u0131r.<\/p>\n\n\n\n<p>K\u0131r\u0131lma direnci \u00e7ok daha \u00f6nemli hale gelir.<\/p>\n\n\n\n<p>\u0130\u015fte bu nedenle PCBN \u00fcreticileri, \u00f6zellikle kesintili sertle\u015ftirilmi\u015f \u00e7elik i\u015fleme i\u00e7in daha dayan\u0131kl\u0131 kaliteler sunmaktad\u0131r. \u00d6rne\u011fin, Sumitomo\u2019nun mevcut kalite se\u00e7im sistemi, y\u00fcksek h\u0131zl\u0131 son i\u015flem kalitelerini, kesintili tornalama i\u00e7in tasarlanm\u0131\u015f daha y\u00fcksek k\u0131r\u0131lma direncine sahip kalitelerden ay\u0131rmaktad\u0131r.<\/p>\n\n\n\n<p>Buradan \u00e7\u0131kar\u0131lacak ders basit:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><strong>S\u0131rf her iki i\u015f par\u00e7as\u0131 da ayn\u0131 HRC de\u011ferine sahip diye, a\u011f\u0131r kesintili kesimlerde son i\u015flem ama\u00e7l\u0131 bir CBN kalitesini kullanmay\u0131n.<\/strong><\/p>\n<\/blockquote>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">Y\u00fcksek CBN i\u00e7erikli mi, yoksa d\u00fc\u015f\u00fck CBN i\u00e7erikli mi kesici u\u00e7lar\u0131 kullanmal\u0131s\u0131n\u0131z?<\/h1>\n\n\n\n<p>CBN i\u00e7eri\u011fi, m\u00fc\u015fterilerin bazen fazla basitle\u015ftirdi\u011fi bir ba\u015fka fakt\u00f6rd\u00fcr.<\/p>\n\n\n\n<p>Daha fazla CBN, her sertle\u015ftirilmi\u015f \u00e7elik uygulamas\u0131nda otomatik olarak daha iyi performans anlam\u0131na gelmez.<\/p>\n\n\n\n<p>Sertle\u015ftirilmi\u015f \u00e7eliklerin ince ve kesintisiz son i\u015fleminde, a\u015f\u0131nma direnci ile y\u00fczey kalitesi aras\u0131nda etkili bir denge sa\u011flad\u0131klar\u0131 i\u00e7in seramik ba\u011flay\u0131c\u0131l\u0131, d\u00fc\u015f\u00fck CBN i\u00e7erikli PCBN kaliteleri yayg\u0131n olarak kullan\u0131lmaktad\u0131r.<\/p>\n\n\n\n<p>Daha fazla kesme g\u00fcc\u00fc veya dayan\u0131kl\u0131l\u0131k gerektiren uygulamalar i\u00e7in, farkl\u0131 bir PCBN bile\u015fimi ve kesici kenar haz\u0131rl\u0131\u011f\u0131 gerekebilir.<\/p>\n\n\n\n<p>Do\u011fru se\u00e7im yap\u0131l\u0131rken a\u015fa\u011f\u0131dakiler dikkate al\u0131nmal\u0131d\u0131r:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>i\u015f par\u00e7as\u0131n\u0131n sertli\u011fi;<\/li>\n\n\n\n<li>s\u00fcrekli veya kesintili kesim;<\/li>\n\n\n\n<li>y\u00fczey kalitesi gereklili\u011fi;<\/li>\n\n\n\n<li>i\u015fleme pay\u0131;<\/li>\n\n\n\n<li>kesme h\u0131z\u0131;<\/li>\n\n\n\n<li>gerekli kenar mukavemeti;<\/li>\n\n\n\n<li>ve kabul edilebilir ar\u0131za t\u00fcr\u00fc.<\/li>\n<\/ol>\n\n\n\n<p>Ba\u015fka bir deyi\u015fle, <strong>CBN y\u00fczdesi, s\u0131n\u0131f se\u00e7iminin yaln\u0131zca bir par\u00e7as\u0131d\u0131r<\/strong>.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">Kenar Haz\u0131rl\u0131\u011f\u0131, Bir\u00e7ok Kullan\u0131c\u0131n\u0131n Bekledi\u011finden Daha \u00d6nemlidir<\/h1>\n\n\n\n<p>Bir PCBN kesici kenar\u0131, nadiren sadece alt tabaka s\u0131n\u0131f\u0131na g\u00f6re se\u00e7ilir.<\/p>\n\n\n\n<p>Pah ve honlama geometrisi, kenar mukavemetini b\u00fcy\u00fck \u00f6l\u00e7\u00fcde etkileyebilir.<\/p>\n\n\n\n<p>Daha keskin bir kenar, kesme kuvvetlerini azaltabilir ve ince son i\u015flemlerde yard\u0131mc\u0131 olabilir, ancak ayn\u0131 zamanda kenar\u0131n k\u0131r\u0131lma riskini de art\u0131rabilir.<\/p>\n\n\n\n<p>Daha keskin bir pahl\u0131 veya honlanm\u0131\u015f kenar, daha y\u00fcksek y\u00fck veya kesinti ko\u015fullar\u0131nda g\u00fcvenli\u011fi art\u0131r\u0131r; ancak kesme kuvvetlerini de art\u0131rabilir.<\/p>\n\n\n\n<p>Bu \u00f6zellikle \u015fu durumlarda \u00f6nemlidir:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>anahtar yuvalar\u0131;<\/li>\n\n\n\n<li>delikler;<\/li>\n\n\n\n<li>d\u00fczensiz stok;<\/li>\n\n\n\n<li>sertle\u015fmi\u015f kire\u00e7 tabakas\u0131;<\/li>\n\n\n\n<li>veya kesme derinli\u011finin de\u011fi\u015ftirilmesi.<\/li>\n<\/ul>\n\n\n\n<p>Bir CBN kesici u\u00e7 erken a\u015f\u0131nmaya u\u011fruyorsa, alt tabakay\u0131 de\u011fi\u015ftirmek her zaman ilk \u00e7\u00f6z\u00fcm olmayabilir.<\/p>\n\n\n\n<p>\u0130lk sorular \u015funlar\u0131 i\u00e7ermelidir:<\/p>\n\n\n\n<p><strong>Kenar haz\u0131rl\u0131\u011f\u0131 kesime uygun mu?<\/strong><\/p>\n\n\n\n<p>ve:<\/p>\n\n\n\n<p><strong>Kesici kenar, giri\u015f s\u0131ras\u0131nda a\u015f\u0131r\u0131 y\u00fckleniyor mu?<\/strong><\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">CBN, kuru mu yoksa so\u011futma s\u0131v\u0131s\u0131 ile mi i\u015flenmelidir?<\/h1>\n\n\n\n<p>PCBN\u2019nin her zaman kuru \u00e7al\u0131\u015fmas\u0131 gerekti\u011fine dair evrensel bir kural yoktur.<\/p>\n\n\n\n<p>Kuru sert tornalama, CBN\u2019nin y\u00fcksek kesme s\u0131cakl\u0131klar\u0131na dayanabilmesi ve so\u011futma s\u0131v\u0131s\u0131n\u0131n kullan\u0131lmamas\u0131n\u0131n i\u015flemi basitle\u015ftirebilmesi nedeniyle olduk\u00e7a yayg\u0131nd\u0131r.<\/p>\n\n\n\n<p>Sandvik, sert par\u00e7a tornalaman\u0131n avantajlar\u0131ndan biri olarak so\u011futma s\u0131v\u0131s\u0131n\u0131n kullan\u0131lmamas\u0131n\u0131 saymaktad\u0131r.<\/p>\n\n\n\n<p>Bununla birlikte, do\u011fru so\u011futma stratejisi h\u00e2l\u00e2 \u015fu fakt\u00f6rlere ba\u011fl\u0131d\u0131r:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>PCBN kalitesi;<\/li>\n\n\n\n<li>s\u00fcrekli kesme ile kesintili kesme;<\/li>\n\n\n\n<li>par\u00e7a boyut gereklilikleri;<\/li>\n\n\n\n<li>kesme parametreleri;<\/li>\n\n\n\n<li>ve so\u011futma s\u0131v\u0131s\u0131n\u0131n kesme b\u00f6lgesine ne kadar d\u00fczenli bir \u015fekilde ula\u015ft\u0131\u011f\u0131.<\/li>\n<\/ul>\n\n\n\n<p>Aral\u0131kl\u0131 sert tornalamada en \u00f6nemli sorun, termal d\u00f6ng\u00fcd\u00fcr. Tekrarlanan \u0131s\u0131nma ve so\u011fuma i\u015flemleri, kesme kenar\u0131nda termal \u015foku art\u0131rabilir.<\/p>\n\n\n\n<p>Bu nedenle, tutars\u0131z bir so\u011futma ko\u015fulu, kas\u0131tl\u0131 olarak kuru bir i\u015flemden daha zararl\u0131 olabilir.<\/p>\n\n\n\n<p>Uygulamada ge\u00e7erli olan kural \u015fudur:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><strong>Kontroll\u00fc bir i\u015fleme stratejisi se\u00e7in ve bunu do\u011frulay\u0131n. Kesme kenar\u0131nda so\u011futma s\u0131v\u0131s\u0131 ak\u0131\u015f\u0131n\u0131n aral\u0131kl\u0131 veya \u00f6ng\u00f6r\u00fclemez hale gelmesine izin vermeyin.<\/strong><\/p>\n<\/blockquote>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">CBN Sert Tornalama, Ta\u015flaman\u0131n Yerini Alabilir mi?<\/h1>\n\n\n\n<p>Baz\u0131 uygulamalarda, evet.<\/p>\n\n\n\n<p>\u00dcreticilerin PCBN sert tornalama y\u00f6ntemini kullanmalar\u0131n\u0131n ba\u015fl\u0131ca nedenlerinden biri, sertle\u015ftirilmi\u015f bir par\u00e7an\u0131n bazen do\u011frudan nihai veya nihaiye yak\u0131n boyut ve y\u00fczey gereksinimlerine g\u00f6re i\u015flenebilmesidir.<\/p>\n\n\n\n<p>Sert tornalama \u015fu avantajlar\u0131 sunabilir:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>daha k\u0131sa i\u015flem yollar\u0131;<\/li>\n\n\n\n<li>daha az kurulum;<\/li>\n\n\n\n<li>daha fazla esneklik;<\/li>\n\n\n\n<li>karma\u015f\u0131k geometrilerin daha kolay i\u015flenmesi;<\/li>\n\n\n\n<li>ve \u00f6\u011f\u00fctmeye olan ba\u011f\u0131ml\u0131l\u0131\u011f\u0131 azaltt\u0131.<\/li>\n<\/ul>\n\n\n\n<p>Sandvik, sert par\u00e7a tornalamay\u0131 tercih etme nedenleri aras\u0131nda \u00fcretim s\u00fcresinin k\u0131salmas\u0131n\u0131, esnekli\u011fi ve y\u00fcksek par\u00e7a kalitesini saymaktad\u0131r.<\/p>\n\n\n\n<p>Akademik \u00e7al\u0131\u015fmalarda da ta\u015flamaya alternatif olarak sert tornalama y\u00f6ntemi incelenmi\u015f ve uygun PCBN i\u015fleme ko\u015fullar\u0131 alt\u0131nda y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcn\u00fcn \u00e7ok d\u00fc\u015f\u00fck oldu\u011fu ortaya konmu\u015ftur.<\/p>\n\n\n\n<p>Ancak, CBN tornalaman\u0131n her uygulamada ta\u015flaman\u0131n yerini alabilece\u011fini iddia etmemek \u00f6nemlidir.<\/p>\n\n\n\n<p>Z\u0131mparalama izlerinin giderilip giderilemeyece\u011fi, sadece Ra de\u011ferine ba\u011fl\u0131 de\u011fildir.<\/p>\n\n\n\n<p>Ayr\u0131ca \u015funlara da dikkat etmelisiniz:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>yuvarlakl\u0131k;<\/li>\n\n\n\n<li>silindirlik;<\/li>\n\n\n\n<li>boyutsal tolerans;<\/li>\n\n\n\n<li>y\u00fczey b\u00fct\u00fcnl\u00fc\u011f\u00fc;<\/li>\n\n\n\n<li>kal\u0131nt\u0131 gerilme;<\/li>\n\n\n\n<li>yeralt\u0131 termal etkileri;<\/li>\n\n\n\n<li>ve bile\u015fenin i\u015flevsel gereksinimi.<\/li>\n<\/ul>\n\n\n\n<p>Bu nedenle, teknik a\u00e7\u0131dan do\u011fru ifade \u015fudur:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><strong>Uygun uygulamalarda PCBN sert tornalama, ta\u015flama i\u015fleminin yerine ge\u00e7ebilir veya bu i\u015flemi azaltabilir.<\/strong><\/p>\n<\/blockquote>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">Pahal\u0131 bir CBN kesici u\u00e7 neden yine de par\u00e7a ba\u015f\u0131na maliyeti d\u00fc\u015f\u00fcrebilir?<\/h1>\n\n\n\n<p>PCBN kesici u\u00e7lar\u0131n kesici kenar ba\u015f\u0131na maliyeti genellikle karb\u00fcrden \u00e7ok daha y\u00fcksektir.<\/p>\n\n\n\n<p>Bu da s\u0131k\u00e7a yap\u0131lan bir sat\u0131n alma hatas\u0131na yol a\u00e7ar:<\/p>\n\n\n\n<p><strong>kar\u015f\u0131la\u015ft\u0131rma <a class=\"wpil_keyword_link\" href=\"https:\/\/onmytoolings.com\/tr\/cnc-insert-price-a-comprehensive-guide\/\"   title=\"CNC Kesici U\u00e7 Fiyatland\u0131rmas\u0131: \u0130\u015fleme Maliyetlerini Optimize Etmek \u0130\u00e7in Kapsaml\u0131 Bir K\u0131lavuz\" data-wpil-keyword-link=\"linked\"  data-wpil-monitor-id=\"2267\" target=\"_blank\">fiyat ekle<\/a> i\u015fleme maliyeti yerine.<\/strong><\/p>\n\n\n\n<p>\u0130ki ara\u00e7 d\u00fc\u015f\u00fcn\u00fcn:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>A Tak\u0131m\u0131, her bir u\u00e7 ba\u015f\u0131na maliyeti daha d\u00fc\u015f\u00fck olmakla birlikte s\u0131k s\u0131k indeksleme gerektirir.<\/li>\n\n\n\n<li>B arac\u0131 daha pahal\u0131d\u0131r ancak \u00e7ok daha uzun s\u00fcre dayan\u0131r ve boyutunu daha tutarl\u0131 bir \u015fekilde korur.<\/li>\n<\/ul>\n\n\n\n<p>Daha ucuz olan ara par\u00e7a, daha pahal\u0131 olan bile\u015feni \u00fcretebilir.<\/p>\n\n\n\n<p>Daha yararl\u0131 bir hesaplama \u015fudur:<\/p>\n\n\n\n<p><strong>Par\u00e7a ba\u015f\u0131na tak\u0131m maliyeti = kullan\u0131labilir kesici kenar maliyeti \u00f7 kenar ba\u015f\u0131na \u00fcretilen kabul edilebilir par\u00e7a say\u0131s\u0131<\/strong><\/p>\n\n\n\n<p>Ancak bu bile toplam maliyetin tamam\u0131 de\u011fildir.<\/p>\n\n\n\n<p>Ger\u00e7ek bir \u00fcretim kar\u015f\u0131la\u015ft\u0131rmas\u0131 ayr\u0131ca \u015funlar\u0131 da i\u00e7ermelidir:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>alet de\u011fi\u015ftirme s\u00fcresindeki duru\u015f s\u00fcresi;<\/li>\n\n\n\n<li>operat\u00f6r m\u00fcdahalesi;<\/li>\n\n\n\n<li>ofset ayar\u0131;<\/li>\n\n\n\n<li>boyutsal kontrol;<\/li>\n\n\n\n<li>reddedilen bile\u015fenler;<\/li>\n\n\n\n<li>d\u00f6ng\u00fc s\u00fcresi;<\/li>\n\n\n\n<li>makine kullan\u0131m oran\u0131;<\/li>\n\n\n\n<li>ve azalt\u0131labilecek veya ortadan kald\u0131r\u0131labilecek her t\u00fcrl\u00fc ta\u015flama i\u015flemi.<\/li>\n<\/ul>\n\n\n\n<p>\u0130\u015fte bu nedenle CBN, \u015fu a\u00e7\u0131dan de\u011ferlendirilmelidir: <strong>i\u015flem d\u00fczeyi<\/strong>, sadece ek fiyat d\u00fczeyinde de\u011fil.<\/p>\n\n\n\n<p>Y\u00fcksek hacimli, sertle\u015ftirilmi\u015f mil uygulamalar\u0131nda, vardiya ba\u015f\u0131na birka\u00e7 tak\u0131m de\u011fi\u015fiminden tasarruf etmek, iki kesici u\u00e7 aras\u0131ndaki fiyat fark\u0131ndan daha de\u011ferli olabilir.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">PCBN\u2019nin 1045 \u00c7eli\u011fi \u0130\u00e7in En \u0130yi Se\u00e7im OLMADI\u011eI Durumlar<\/h1>\n\n\n\n<p>CBN, m\u00fckemmel bir tak\u0131m malzemesidir, ancak her zaman en uygun tak\u0131m de\u011fildir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"1_The_1045_Steel_Is_Still_Soft\"><\/span>1. 1045 \u00c7eli\u011fi H\u00e2l\u00e2 Yumu\u015fakt\u0131r<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>\u0130\u015f par\u00e7as\u0131 tavlanm\u0131\u015f, normalize edilmi\u015f veya ba\u015fka bir \u015fekilde nispeten yumu\u015faksa, <a href=\"https:\/\/onmytoolings.com\/tr\/cermet-inserts-vs-carbide-vs-cbn-vs-pcd\/\" target=\"_blank\" rel=\"noreferrer noopener\">karb\u00fcr<\/a> genellikle ilk tercihtir.<\/p>\n\n\n\n<p>PCBN\u2019yi s\u0131rf birinci s\u0131n\u0131f bir kesici alet malzemesi oldu\u011fu i\u00e7in kullanmak, genellikle ekonomik a\u00e7\u0131dan mant\u0131kl\u0131 de\u011fildir.<\/p>\n\n\n\n<p>Bu durum, ticari PCBN kullan\u0131m k\u0131lavuzlar\u0131yla uyumludur. \u00d6rne\u011fin Kennametal, sertle\u015ftirilmi\u015f \u00e7elikten \u00fcretilen KB1610 PCBN kalitesinin yumu\u015fak \u00e7eli\u011fe uygulanmamas\u0131 gerekti\u011fini a\u00e7\u0131k\u00e7a belirtmektedir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"2_The_Setup_Is_Unstable\"><\/span>2. Kurulum Karars\u0131z<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Makine veya i\u015f par\u00e7as\u0131 titriyorsa, \u00f6ncelikle rijitlik sorununu \u00e7\u00f6z\u00fcn.<\/p>\n\n\n\n<p>Daha pahal\u0131 bir u\u00e7, a\u015fa\u011f\u0131dakilerden kaynaklanan titre\u015fimi ortadan kald\u0131rmayacakt\u0131r:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>a\u015f\u0131r\u0131 \u00e7\u0131k\u0131nt\u0131;<\/li>\n\n\n\n<li>yetersiz i\u015f par\u00e7as\u0131 sabitlemesi;<\/li>\n\n\n\n<li>gev\u015fek par\u00e7alar;<\/li>\n\n\n\n<li>ya da makinenin yeterince sa\u011flam olmamas\u0131.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"3_The_Cut_Is_Severely_Interrupted\"><\/span>3. Kesinti Ciddi \u015eekilde Kesintiye U\u011frad\u0131<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>PCBN yine de uygun olabilir, ancak k\u0131r\u0131lma direnci a\u00e7\u0131s\u0131ndan s\u0131n\u0131f ve kenar haz\u0131rl\u0131\u011f\u0131 \u00f6zel olarak se\u00e7ilmelidir.<\/p>\n\n\n\n<p>Hassas son i\u015flem ama\u00e7l\u0131 bir PCBN kalitesi, yanl\u0131\u015f kesintili uygulamalarda h\u0131zla ufalanabilir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"4_The_Machining_Allowance_Is_Excessive_or_Highly_Variable\"><\/span>4. \u0130\u015fleme pay\u0131 a\u015f\u0131r\u0131 y\u00fcksek veya b\u00fcy\u00fck \u00f6l\u00e7\u00fcde de\u011fi\u015fken<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Son i\u015flem ama\u00e7l\u0131 bir CBN kesici kenar\u0131, beklenmedik derecede b\u00fcy\u00fck i\u015flenecek malzeme miktar\u0131 de\u011fi\u015fikliklerini telafi etmek zorunda b\u0131rak\u0131lmamal\u0131d\u0131r.<\/p>\n\n\n\n<p>M\u00fcmk\u00fcnse, son sert tornalama ge\u00e7i\u015finden \u00f6nce pay\u0131 sabitleyin.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"5_Production_Volume_Is_Very_Low\"><\/span>5. \u00dcretim Hacmi \u00c7ok D\u00fc\u015f\u00fck<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Tek seferlik bir par\u00e7a veya \u00e7ok d\u00fc\u015f\u00fck hacimli bir i\u015f s\u00f6z konusu oldu\u011funda, PCBN teknik olarak daha iyi performans g\u00f6sterse bile karb\u00fcr veya ba\u015fka bir tak\u0131m malzemesi daha ekonomik bir se\u00e7enek olarak kalabilir.<\/p>\n\n\n\n<p>Do\u011fru se\u00e7im, \u00fcretim gereksinimi a\u00e7\u0131s\u0131ndan en d\u00fc\u015f\u00fck pratik maliyete sahip olan se\u00e7enektir; bu, mutlaka en uzun teorik tak\u0131m \u00f6mr\u00fc anlam\u0131na gelmez.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">Sertle\u015ftirilmi\u015f 1045 \u00c7eli\u011finin PCBN Torna \u0130\u015flemesinde Kar\u015f\u0131la\u015f\u0131lan Sorunlar\u0131n Giderilmesi<\/h1>\n\n\n\n<p>Bir CBN uygulamas\u0131 beklendi\u011fi gibi sonu\u00e7 vermedi\u011finde, CBN s\u0131n\u0131f\u0131n\u0131 hemen de\u011fi\u015ftirmek genellikle yanl\u0131\u015f bir ilk ad\u0131md\u0131r.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Problem_Surface_Finish_Is_Poor_From_the_First_Part\"><\/span>Sorun: \u0130lk par\u00e7adan itibaren y\u00fczey kalitesi yetersiz<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Kontrol edin:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>ilerleme h\u0131z\u0131;<\/li>\n\n\n\n<li>burun yar\u0131\u00e7ap\u0131;<\/li>\n\n\n\n<li>silecek geometrisi;<\/li>\n\n\n\n<li>savurma;<\/li>\n\n\n\n<li>makine rijitli\u011fi;<\/li>\n\n\n\n<li>i\u015f par\u00e7as\u0131n\u0131n s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131;<\/li>\n\n\n\n<li>ve titre\u015fim.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Problem_Finish_Is_Good_Initially_but_Gradually_Deteriorates\"><\/span>Sorun: Ba\u015flang\u0131\u00e7ta Kaplama Kalitesi \u0130yi, Ancak Zamanla Bozuluyor<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Kontrol edin:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>yan k\u0131s\u0131m a\u015f\u0131nmas\u0131;<\/li>\n\n\n\n<li>\u00e7entik a\u015f\u0131nmas\u0131;<\/li>\n\n\n\n<li>alet de\u011fi\u015ftirme kriteri;<\/li>\n\n\n\n<li>boyutsal sapma;<\/li>\n\n\n\n<li>ve ek par\u00e7an\u0131n \u00e7ok uzun s\u00fcre kullan\u0131l\u0131p kullan\u0131lmad\u0131\u011f\u0131.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Problem_The_Edge_Chips_Suddenly\"><\/span>Sorun: Edge yongalar\u0131 aniden<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Kontrol edin:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>kesintiye u\u011fram\u0131\u015f b\u00f6l\u00fcmler;<\/li>\n\n\n\n<li>i\u015fleme pay\u0131 de\u011fi\u015fimi;<\/li>\n\n\n\n<li>kenar pah\u0131 veya honlama;<\/li>\n\n\n\n<li>besleme ve kesme derinli\u011fi;<\/li>\n\n\n\n<li>giri\u015f ko\u015fullar\u0131;<\/li>\n\n\n\n<li>i\u015f par\u00e7as\u0131 \u00f6l\u00e7e\u011fi;<\/li>\n\n\n\n<li>ve so\u011futma s\u0131v\u0131s\u0131 beslemesi.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Problem_Tool_Life_Is_Much_Shorter_Than_Expected\"><\/span>Sorun: Tak\u0131m \u00f6mr\u00fc beklenenden \u00e7ok daha k\u0131sa<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>\u00d6ncelikle \u015funu do\u011frulay\u0131n:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>i\u015f par\u00e7as\u0131n\u0131n ger\u00e7ek sertli\u011fi;<\/li>\n\n\n\n<li>ger\u00e7ek kesme h\u0131z\u0131;<\/li>\n\n\n\n<li>PCBN kalitesi;<\/li>\n\n\n\n<li>s\u00fcrekli kesme ile kesintili kesme;<\/li>\n\n\n\n<li>makine rijitli\u011fi;<\/li>\n\n\n\n<li>ve se\u00e7ilen kesici u\u00e7un bu t\u00fcr sert tornalama i\u015fleri i\u00e7in uygun olup olmad\u0131\u011f\u0131.<\/li>\n<\/ul>\n\n\n\n<p>Her k\u0131sa tak\u0131m \u00f6mr\u00fc sorununun \u201cd\u00fc\u015f\u00fck kaliteli CBN\u201dden kaynakland\u0131\u011f\u0131n\u0131 varsaymay\u0131n.\u201d<\/p>\n\n\n\n<p>\u00c7o\u011fu zaman as\u0131l neden, eklenti ile uygulama aras\u0131ndaki uyumsuzluktur.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">Yeni Bir CBN Sert Tornalama \u0130\u015finin Ayarlanmas\u0131na Y\u00f6nelik Pratik Bir S\u00fcre\u00e7<\/h1>\n\n\n\n<p>Yeni bir sertle\u015ftirilmi\u015f \u00e7elik uygulamas\u0131 i\u00e7in a\u015fa\u011f\u0131daki yakla\u015f\u0131m\u0131 \u00f6neriyoruz:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>Ger\u00e7ek sertli\u011fi do\u011frulay\u0131n.<\/strong> Ek par\u00e7ay\u0131 yaln\u0131zca \u201c1045 \u00e7eli\u011fi\u201d kriterine g\u00f6re se\u00e7meyin.\u201d<\/li>\n\n\n\n<li><strong>Kesiklerin kesintisiz mi yoksa kesintili mi oldu\u011funu belirleyin.<\/strong><\/li>\n\n\n\n<li><strong>\u0130\u015fleme pay\u0131n\u0131 ve malzeme kalitesini kontrol edin.<\/strong><\/li>\n\n\n\n<li><strong>Ger\u00e7ek kesme ko\u015fullar\u0131na uygun bir PCBN kalitesi ve kenar haz\u0131rl\u0131\u011f\u0131 se\u00e7in.<\/strong><\/li>\n\n\n\n<li><strong>\u0130htiyatl\u0131 parametrelerle ba\u015flay\u0131n.<\/strong><\/li>\n\n\n\n<li>S\u00fcrekli sertle\u015ftirilmi\u015f \u00e7elik tornalama i\u015flemi i\u00e7in, a\u015fa\u011f\u0131 ucunun civar\u0131ndan ba\u015flay\u0131n <strong>Vc 120\u2013180 m\/dk, f 0,10\u20130,12 mm\/dev ve ap 0,10\u20130,30 mm<\/strong> uygun oldu\u011fu durumlarda.<\/li>\n\n\n\n<li><strong>\u0130lk deneme kesimlerinden sonra kenar\u0131 inceleyin.<\/strong><\/li>\n\n\n\n<li>Y\u00fczey kalitesini ve boyutsal kararl\u0131l\u0131\u011f\u0131 kontrol edin.<\/li>\n\n\n\n<li>E\u011fer s\u00fcre\u00e7 istikrarl\u0131ysa, <strong>kesme h\u0131z\u0131n\u0131 kademeli olarak art\u0131r\u0131n<\/strong>.<\/li>\n\n\n\n<li>Son durumu \u015fu \u015fekilde de\u011ferlendirin: <strong>kabul edilebilir par\u00e7a ba\u015f\u0131na maliyet<\/strong>, sadece kesme h\u0131z\u0131 de\u011fil.<\/li>\n<\/ol>\n\n\n\n<p>Bu y\u00f6ntem, genellikle agresif parametrelerle ba\u015flay\u0131p daha sonra kenar hatalar\u0131n\u0131 gidermeye \u00e7al\u0131\u015fmaktan daha g\u00fcvenilirdir.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">S\u0131k\u00e7a Sorulan Sorular<\/h1>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Can_CBN_machine_AISI_1045_steel\"><\/span>CBN, AISI 1045 \u00e7eli\u011fini i\u015fleyebilir mi?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Evet, \u00f6zellikle de AISI 1045 sertle\u015ftirilmi\u015fse. Yumu\u015fak veya normalize edilmi\u015f 1045 \u00e7eli\u011fi i\u00e7in karb\u00fcr genellikle daha ekonomik bir ilk tercihtir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"At_what_hardness_should_I_consider_PCBN\"><\/span>Hangi sertlik seviyesinde PCBN\u2019yi tercih etmeliyim?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Tek bir zorunlu ge\u00e7i\u015f noktas\u0131 bulunmamaktad\u0131r. Ticari PCBN kaliteleri genellikle yakla\u015f\u0131k 45 HRC\u2019nin \u00fczerindeki sertle\u015ftirilmi\u015f \u00e7elikler i\u00e7in mevcuttur; oysa bir\u00e7ok geleneksel sert par\u00e7a tornalama uygulamas\u0131 50\u201360+ HRC aral\u0131\u011f\u0131ndad\u0131r.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Can_CBN_turn_1045_steel_at_HRC_58%E2%80%9360\"><\/span>CBN, HRC 58\u201360 sertli\u011findeki 1045 \u00e7eli\u011fini tornalayabilir mi?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Evet. Sertle\u015ftirilmi\u015f \u00e7elik bir i\u015f par\u00e7as\u0131n\u0131 i\u015fleyen bir m\u00fc\u015fteri uygulamam\u0131z var, bu i\u015flem <strong>HRC 58\u201360<\/strong>, ile <strong>Vc 120 m\/dk<\/strong> ve <strong>ap 0,08\u20130,10 mm<\/strong>.<\/p>\n\n\n\n<p>Mevcut m\u00fc\u015fteri proses kayd\u0131nda i\u015f par\u00e7as\u0131n\u0131n spesifik kalitesi belirtilmedi\u011finden, bu \u00f6rnek AISI 1045\u2019e \u00f6zg\u00fc bir sonucun kan\u0131t\u0131 olarak de\u011fil, sertlik ve kesme ko\u015fullar\u0131 a\u00e7\u0131s\u0131ndan ger\u00e7ek bir referans olarak de\u011ferlendirilmelidir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"What_cutting_speed_should_I_start_with\"><\/span>Ba\u015flang\u0131\u00e7ta hangi kesme h\u0131z\u0131n\u0131 kullanmal\u0131y\u0131m?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Sertle\u015ftirilmi\u015f \u00e7eli\u011fin s\u00fcrekli CBN tornalanmas\u0131 i\u00e7in pratik ba\u015flang\u0131\u00e7 aral\u0131\u011f\u0131m\u0131z \u015f\u00f6yledir:<\/p>\n\n\n\n<p><strong>Vc: 120\u2013180 m\/dk<\/strong><\/p>\n\n\n\n<p>En d\u00fc\u015f\u00fck h\u0131zdan ba\u015flaman\u0131z\u0131 ve kesme kenar\u0131n\u0131n kararl\u0131l\u0131\u011f\u0131n\u0131 ve y\u00fczey kalitesini kontrol ettikten sonra h\u0131z\u0131 art\u0131rman\u0131z\u0131 \u00f6neririz.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"What_feed_do_you_recommend\"><\/span>Hangi yemi \u00f6nerirsiniz?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>S\u00fcrekli sertle\u015ftirilmi\u015f \u00e7elik tornalama i\u00e7in pratik bir ba\u015flang\u0131\u00e7 aral\u0131\u011f\u0131 \u015f\u00f6yledir:<\/p>\n\n\n\n<p><strong>f: 0,10\u20130,12 mm\/devir<\/strong><\/p>\n\n\n\n<p>Y\u00fczey kalitesi gereksinimi, kesici u\u00e7 geometrisi, sertlik ve CBN kalitesine g\u00f6re ayarlay\u0131n.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"What_depth_of_cut_should_I_use\"><\/span>Hangi kesme derinli\u011fini kullanmal\u0131y\u0131m?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Genellikle ba\u015flang\u0131\u00e7ta \u015fu \u00f6neride bulunuyoruz:<\/p>\n\n\n\n<p><strong>ap: 0,10\u20130,30 mm<\/strong><\/p>\n\n\n\n<p>Zorlu son i\u015flem ko\u015fullar\u0131 veya \u00e7ok y\u00fcksek sertlik durumlar\u0131nda, daha az derinlik uygun olabilir. HRC 58\u201360 aral\u0131\u011f\u0131ndaki bir m\u00fc\u015fteri uygulamas\u0131, yakla\u015f\u0131k olarak <strong>0,08\u20130,10 mm<\/strong>.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"What_surface_finish_can_CBN_achieve\"><\/span>CBN hangi y\u00fczey kalitesini sa\u011flayabilir?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Kararl\u0131 bir PCBN sert tornalama i\u015flemiyle mikron alt\u0131 Ra de\u011ferleri elde edilebilir.<\/p>\n\n\n\n<p>Yakla\u015f\u0131k olarak <strong>Ra 0,4\u20130,8 \u03bcm<\/strong> Uygun i\u015fleme ko\u015fullar\u0131nda bu sonu\u00e7 elde edilebilir, ancak sonu\u00e7 b\u00fcy\u00fck \u00f6l\u00e7\u00fcde besleme h\u0131z\u0131na, u\u00e7 geometrisine, makinenin rijitli\u011fine, tak\u0131m a\u015f\u0131nmas\u0131na ve i\u015f par\u00e7as\u0131n\u0131n kendisine ba\u011fl\u0131d\u0131r.<\/p>\n\n\n\n<p>\u0130\u015fleme testi yap\u0131lmadan bu de\u011fer kesin bir de\u011fer olarak kabul edilmemelidir.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Does_CBN_last_10_times_longer_than_carbide\"><\/span>CBN, karb\u00fcrden 10 kat daha uzun \u00f6m\u00fcrl\u00fc m\u00fcd\u00fcr?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Baz\u0131 uygulamalarda bu m\u00fcmk\u00fcn olabilir, ancak evrensel bir 10\u00d7 kural\u0131 yoktur.<\/p>\n\n\n\n<p>Tak\u0131m \u00f6mr\u00fc, ayn\u0131 sertlik, kesme ko\u015fulu, \u00fcretim gereksinimi ve ar\u0131za kriteri ko\u015fullar\u0131nda kar\u015f\u0131la\u015ft\u0131r\u0131lmal\u0131d\u0131r.<\/p>\n\n\n\n<p>En yararl\u0131 \u00f6l\u00e7\u00fcm \u015fudur: <strong>kenar ba\u015f\u0131na kabul edilebilir par\u00e7a say\u0131s\u0131 ve bitmi\u015f par\u00e7a ba\u015f\u0131na maliyet<\/strong>.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Should_CBN_be_used_dry\"><\/span>CBN kuru olarak m\u0131 kullan\u0131lmal\u0131d\u0131r?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Kuru sert tornalama yayg\u0131n bir uygulamad\u0131r, ancak bu mutlak bir kural de\u011fildir.<\/p>\n\n\n\n<p>Do\u011fru se\u00e7im, PCBN kalitesine, kesme ko\u015fullar\u0131na, kesintili veya kesintisiz i\u015fleme t\u00fcr\u00fcne ve so\u011futma s\u0131v\u0131s\u0131n\u0131n kararl\u0131l\u0131\u011f\u0131na ba\u011fl\u0131d\u0131r.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Can_CBN_hard_turning_replace_grinding\"><\/span>CBN sert tornalama, ta\u015flaman\u0131n yerini alabilir mi?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Uygun uygulamalarda, evet.<\/p>\n\n\n\n<p>Bununla birlikte, bu kararda yaln\u0131zca y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc de\u011fil, boyutsal tolerans, geometri, y\u00fczey b\u00fct\u00fcnl\u00fc\u011f\u00fc ve i\u015flevsel gereklilikler de dikkate al\u0131nmal\u0131d\u0131r.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h1 class=\"wp-block-heading\">Sonu\u00e7<\/h1>\n\n\n\n<p>Sertle\u015ftirilmi\u015f AISI 1045 \u00e7eli\u011finin i\u015flenmesinde en \u00f6nemli soru \u015fudur:<\/p>\n\n\n\n<p><strong>\u201cCBN, 1045 \u00e7eli\u011fini kesebilir mi?\u201d<\/strong><\/p>\n\n\n\n<p>Olabilir.<\/p>\n\n\n\n<p>As\u0131l sorulmas\u0131 gereken soru \u015fudur:<\/p>\n\n\n\n<p><strong>\u201cBu sertlikte, bu i\u015fleme ko\u015fullar\u0131nda ve bu \u00fcretim gereksiniminde PCBN en istikrarl\u0131 ve ekonomik se\u00e7enek midir?\u201d<\/strong><\/p>\n\n\n\n<p>Nispeten yumu\u015fak 1045 \u00e7eli\u011fi i\u00e7in karb\u00fcr genellikle en mant\u0131kl\u0131 \u00e7\u00f6z\u00fcmd\u00fcr.<\/p>\n\n\n\n<p>Sertlik artt\u0131k\u00e7a <a href=\"https:\/\/onmytoolings.com\/tr\/sert-tornalama-i%cc%87ci%cc%87n-neden-kati-cbn-kesici-uclar-kullanilir\/\" target=\"_blank\" rel=\"noreferrer noopener\">zor tornalanma<\/a> Bu \u00fcr\u00fcn yelpazesinde, PCBN, a\u015f\u0131nma direnci, boyutsal kararl\u0131l\u0131\u011f\u0131 ve ince bir y\u00fczey kalitesini koruma \u00f6zelli\u011fi sayesinde giderek daha cazip hale gelmektedir.<\/p>\n\n\n\n<p>S\u00fcrekli sertle\u015ftirilmi\u015f \u00e7elik tornalama i\u00e7in pratik ba\u015flang\u0131\u00e7 aral\u0131\u011f\u0131m\u0131z \u015f\u00f6yledir:<\/p>\n\n\n\n<p><strong>Kesme h\u0131z\u0131: 120\u2013180 m\/dk<\/strong><br><strong>\u0130lerleme: 0,10\u20130,12 mm\/devir<\/strong><br><strong>Kesme derinli\u011fi: 0,10\u20130,30 mm<\/strong><\/p>\n\n\n\n<p>Ancak bunlar ba\u015flang\u0131\u00e7 de\u011ferleridir; sabit kurallar de\u011fildir.<\/p>\n\n\n\n<p><strong>\u0130htiyatl\u0131 bir \u015fekilde ba\u015flay\u0131n. Kesici kenar\u0131 kontrol edin. Y\u00fczey kalitesini kontrol edin. Boyutsal kararl\u0131l\u0131\u011f\u0131 do\u011frulay\u0131n. Ard\u0131ndan kesme h\u0131z\u0131n\u0131 kademeli olarak art\u0131r\u0131n.<\/strong><\/p>\n\n\n\n<p>PCBN ile karbidi kar\u015f\u0131la\u015ft\u0131r\u0131rken, sadece kesici u\u00e7lar\u0131n fiyat\u0131n\u0131 kar\u015f\u0131la\u015ft\u0131rmay\u0131n.<\/p>\n\n\n\n<p>Kar\u015f\u0131la\u015ft\u0131r\u0131n:<\/p>\n\n\n\n<p><strong>alet \u00f6mr\u00fc, makine duru\u015f s\u00fcresi, y\u00fczey homojenli\u011fi, operat\u00f6r m\u00fcdahalesi ve kabul edilebilir par\u00e7a ba\u015f\u0131na maliyet.<\/strong><\/p>\n\n\n\n<p>\u0130\u015fte tam da bu noktada PCBN sert tornalaman\u0131n ger\u00e7ek de\u011feri ortaya \u00e7\u0131k\u0131yor.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Need_Help_Selecting_CBN_Parameters_for_Your_Application\"><\/span>Uygulaman\u0131z i\u00e7in CBN parametrelerini se\u00e7erken yard\u0131ma m\u0131 ihtiyac\u0131n\u0131z var?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Sertle\u015ftirilmi\u015f 1045, C45, S45C, rulman \u00e7eli\u011fi, tak\u0131m \u00e7eli\u011fi veya ba\u015fka bir sertle\u015ftirilmi\u015f demirli malzemeyi i\u015fliyorsan\u0131z, vermeniz gereken en yararl\u0131 bilgiler \u015funlard\u0131r:<\/p>\n\n\n\n<p><strong>malzeme kalitesi, sertlik, kesintisiz veya kesintili kesim, i\u015f par\u00e7as\u0131 \u00e7ap\u0131, i\u015fleme pay\u0131, istenen y\u00fczey kalitesi ve mevcut kesme parametreleri.<\/strong><\/p>\n\n\n\n<p>Bu ayr\u0131nt\u0131lar sayesinde, CBN kalitesi ve ba\u015flang\u0131\u00e7 parametreleri, yaln\u0131zca malzeme ad\u0131na g\u00f6re se\u00e7ilmesinden \u00e7ok daha do\u011fru bir \u015fekilde belirlenebilir.<\/p>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>CBN Inserts for Hardened 1045 Steel: Surface Finish, Tool Life and Cutting Parameters Can you machine AISI 1045 steel with CBN inserts? Yes\u2014but whether CBN is the right choice depends much more on the hardness and condition of the workpiece than on the material name itself. For annealed, normalized, or relatively soft 1045 steel, carbide [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[1],"tags":[],"class_list":["post-19716","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"acf":[],"uagb_featured_image_src":{"full":false,"thumbnail":false,"medium":false,"medium_large":false,"large":false,"1536x1536":false,"2048x2048":false,"trp-custom-language-flag":false},"uagb_author_info":{"display_name":"Jiang.xu","author_link":"https:\/\/onmytoolings.com\/tr\/author\/bigsunjianggmail-com\/"},"uagb_comment_info":0,"uagb_excerpt":"CBN Inserts for Hardened 1045 Steel: Surface Finish, Tool Life and Cutting Parameters Can you machine AISI 1045 steel with CBN inserts? Yes\u2014but whether CBN is the right choice depends much more on the hardness and condition of the workpiece than on the material name itself. For annealed, normalized, or relatively soft 1045 steel, carbide&hellip;","_links":{"self":[{"href":"https:\/\/onmytoolings.com\/tr\/wp-json\/wp\/v2\/posts\/19716","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/onmytoolings.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/onmytoolings.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/onmytoolings.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/onmytoolings.com\/tr\/wp-json\/wp\/v2\/comments?post=19716"}],"version-history":[{"count":4,"href":"https:\/\/onmytoolings.com\/tr\/wp-json\/wp\/v2\/posts\/19716\/revisions"}],"predecessor-version":[{"id":19720,"href":"https:\/\/onmytoolings.com\/tr\/wp-json\/wp\/v2\/posts\/19716\/revisions\/19720"}],"wp:attachment":[{"href":"https:\/\/onmytoolings.com\/tr\/wp-json\/wp\/v2\/media?parent=19716"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/onmytoolings.com\/tr\/wp-json\/wp\/v2\/categories?post=19716"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/onmytoolings.com\/tr\/wp-json\/wp\/v2\/tags?post=19716"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}